Inkqubo yokunyanga umphezulu weemveliso zokupakisha ubuhle yimiphumo yokuhlanganiswa ngempumelelo kombala, ukugquma, inkqubo, izixhobo, njl. Iinkqubo ezahlukeneyo zenza iziphumo ezahlukeneyo zeemveliso zokupakisha ezigqityiweyo.
Ⅰ. Malunga nokutshiza
1. Ukutshiza lolona hlobo luqhelekileyo lonyango lomphezulu, olusebenza kwiplastiki nakwizixhobo. Ukutshiza ngokubanzi kubandakanya ukutshiza ngeoyile, ukutshiza ngomgubo, njl.njl., kwaye eyona ixhaphakileyo kukutshiza ngeoyile. Iingubo ezitshizwayo zaziwa ngokuba ziipeyinti, ezenziwe ngeeresini, iipigment, izinyibilikisi, kunye nezinye izongezo. Ukutshiza ngeplastiki ngokubanzi kuneengubo ezimbini zepeyinti, leyo inombala kumphezulu ibizwa ngokuba yitopcoat, kwaye umaleko ocacileyo kumphezulu ubizwa ngokuba yipeyinti ekhuselayo.
2. Intshayelelo kwinkqubo yokutshiza:
1) Ukucoca kwangaphambili. Njengokususa uthuli olusebenzisa umbane.
2) Ukutshiza i-topcoat. I-topcoat ngokubanzi ngumbala onokubonakala kumphezulu.
3) Ukomisa i-topcoat. Yahlulwe ngokwendalo ukomisa kubushushu begumbi kunye nokomisa i-oven ekhethekileyo.
4) Ukupholisa i-topcoat. Ukomisa i-oven ngokukodwa kufuna ukupholisa.
5) Ukutshiza ipeyinti yokukhusela. Ipeyinti yokukhusela isetyenziswa ngokubanzi ukukhusela i-topcoat, uninzi lwayo lupeyinti ezicacileyo.
6) Ukucoca ipeyinti yokukhusela.
7) Ukuhlolwa kwe-QC. Jonga ukuba iyahlangabezana na neemfuno.
3. Ioyile yerabha
Ioyile yerabha, eyaziwa ngokuba yipeyinti yelastiki, ipeyinti yokuziva ngesandla, yipeyinti yesandla eneempawu ezimbini ethambileyo nethambileyo. Imveliso efafazwe ngale peyinti inomphezulu othambileyo okhethekileyo kunye nokuziva komphezulu othambileyo. Iingxaki zeoyile yerabha ziindleko eziphezulu, ukuqina ngokubanzi, kwaye kulula ukuzilahla emva kokusetyenziswa ixesha elide. Ioyile yerabha isetyenziswa kakhulu kwiimveliso zonxibelelwano, iimveliso zeaudio-visual, iMP3, iishelufu zefowuni eziphathwayo, imihombiso, iimveliso zokuzonwabisa nezolonwabo, iziphatho zeconsole yomdlalo, izixhobo zobuhle, njl.njl.
4. Ipeyinti ye-UV
1) Ipeyinti ye-UV sisifinyezo sesiNgesi semitha ye-ultraviolet (i-Ultra-VioletRay). Uluhlu lwamaza e-UV olusetyenziswa rhoqo yi-200-450nm. Ipeyinti ye-UV inokunyangeka kuphela xa kukhanya i-ultraviolet.
2) Iimpawu zepeyinti ye-UV: ecacileyo nekhanyayo, ubulukhuni obuphezulu, isantya sokulungisa ngokukhawuleza, ukusebenza kakuhle kwemveliso, i-topcoat ekhuselayo, ukuqina nokukhanyisa umphezulu.
Ⅱ. Malunga nokufakelwa kwamanzi
1. Ukugquma amanzi yinkqubo ye-electrochemical. Ngokwendlela eqhelekileyo, yindlela yokucubungula umphezulu efaka iindawo zemveliso ekufuneka zigqunywe nge-electrolyte kwi-electrolyte, idlulise umbane, ize ibeke isinyithi kumphezulu weendawo nge-electrolysis ukuze yenze umaleko wesinyithi ofanayo, oxineneyo, nodibeneyo kakuhle.
2. Izixhobo ezifanelekileyo zokugquma amanzi: Eyona ixhaphakileyo yi-ABS, kungcono ukusebenzisa i-electroplating grade ABS. Ezinye iiplastiki eziqhelekileyo ezifana ne-PP, i-PC, i-PE, njl.njl. kunzima ukuzigquma ngamanzi.
Imibala eqhelekileyo yomphezulu: igolide, isilivere, umnyama, umbala wesibhamu.
Iziphumo eziqhelekileyo zokufakelwa kwe-electroplating: i-gloss ephezulu, i-matte, i-matte, ixutyiweyo, njl.
Ⅲ. Malunga ne-vacuum plating
1. Ukugquma nge-vacuum luhlobo lokugquma nge-electroplating. Yindlela yokugquma umaleko omncinci we-metal plating kumphezulu wemveliso kwisixhobo esigquma nge-vacuum eninzi.
2. Ukuhamba kwenkqubo yokupeyinta nge-vacuum: ukucoca umphezulu-ukutshiza nge-antistatic-primer-ukutshiza nge-primer-ukutshiza nge-vacuum-ukutshiza nge-topcoat-ukutshiza nge-topcoat-ukuhlolwa komgangatho wokubhaka.
3. Iingenelo kunye nokungalungi kwe-vacuum plating:
1) Kukho izinto ezininzi zeplastiki ezinokugqunywa ngombane.
2) Ingagqunywa ngemibala etyebileyo.
3) Iimpawu zeplastiki azitshintshi ngexesha lokufakelwa i-electroplating, kwaye ukufakwa kwe-electroplating yendawo kulula.
4) Akukho nkunkuma ikhutshwayo, nto leyo enobuhlobo nokusingqongileyo.
5) I-vacuum plating engasebenzisi umbane ingenziwa.
6) Isiphumo se-electroplating sikhanya ngakumbi kune-water plating.
7) Imveliso ye-vacuum plating iphezulu kuneyo ye-water plating.
Iingxaki zayo zezi zilandelayo:
1) Izinga elingalunganga le-vacuum plating liphezulu kunelo le-water plating.
2) Ixabiso le-vacuum plating liphezulu kunelo le-water plating.
3) Umphezulu we-vacuum coating awugugi kwaye ufuna ukukhuselwa yi-UV, ngelixa ukugqunywa kwamanzi ngokubanzi kungadingi ukukhuselwa yi-UV.
Ⅳ. Malunga neTekhnoloji yokuhombisa ye-IMD/In-Mold
1. Igama lesiTshayina le-IMD: I-In-Mold Decoration Technology, ekwaziwa ngokuba yiteknoloji engenazo ii-coating. Igama lesiNgesi: I-In-Mold Decoration, I-IMD yiteknoloji yokuhombisa umphezulu edumileyo kwihlabathi liphela, enefilimu eqinileyo ecacileyo phezu komphezulu, umaleko wepateni oprintiweyo phakathi, umaleko we-injection yangasemva, kunye ne-inki embindini, enokwenza imveliso ingachukumisi ukungqubana, ithintele umphezulu ukuba ungakrweleki, kwaye igcine umbala ukhanya ixesha elide kwaye kungabi lula ukuwucima.
Ukuhombisa i-IMD kwi-mold yinkqubo entsha yokwenza ngokuzenzekelayo. Xa kuthelekiswa neenkqubo zemveli, i-IMD ingenza lula amanyathelo okuvelisa kwaye inciphise izinto zokuqhaqha, ukuze ikwazi ukuvelisa ngokukhawuleza kwaye yonge ixesha kunye neendleko. Ikwanazo neengenelo zokuphucula umgangatho, ukwandisa ubunzima bomfanekiso kunye nokuphucula ukuqina kwemveliso. I-IMD okwangoku yeyona ndlela isebenzayo. Kukuprinta, ukubumba ngoxinzelelo oluphezulu, ukubhoboza kumphezulu wefilimu, kwaye ekugqibeleni idityaniswe neplastiki ukuze kwenziwe, kupheliswe iinkqubo zokusebenza zesibini kunye neeyure zabasebenzi. Ingakumbi xa kulungiswa izibane zangasemva, iindawo ezininzi ezigobileyo, isinyithi esifana nesinyithi, ukucutshungulwa kweenwele, iipatheni zokukhanya ezinengqondo, ukuphazamiseka kwembambo, njl.njl., ezingenakuphathwa ziinkqubo zokuprinta nokupeyinta, lixesha lokusebenzisa inkqubo ye-IMD.
Ukuhombisa okungaphakathi kwe-IMD kunokuthatha indawo yeenkqubo ezininzi zemveli, ezinje ngokudluliselwa kobushushu, ukutshiza, ukuprinta, ukupeyinta nge-electroplating kunye nezinye iindlela zokuhombisa ngembonakalo. Ingakumbi kwiimveliso ezifuna imifanekiso enemibala emininzi, izibane zangasemva, njl.
Kakade ke, kufuneka kuqatshelwe apha: ayizizo zonke izinto zokuhombisa umphezulu weplastiki ezinokutshintshwa yiteknoloji ye-IMD. I-IMD iseneengxaki zobuchwepheshe bezinto ezibonakalayo (ezifana nolwalamano oluchaseneyo phakathi kobunzima kunye nokwelula, ukuchaneka kokubeka izinto, isithuba phakathi kweemilo ezikhethekileyo kunye namaqhuma, i-engile yokudweba, njl.njl.) Iimveliso ezithile kufuneka zibonelele ngemizobo ye-3D ukuze iinjineli ezingoochwephesha ziyihlalutye.
2. I-IMD ibandakanya i-IML, i-IMF, kunye ne-IMR
I-IML: KWI-MOLDING ILEBHELI (indlela ebeka iphepha lokuhombisa eliprintiweyo nelibhotshoziweyo kwi-injection mold, ize ifake i-resin kumaleko we-inki ngasemva kwephepha elibhotshoziweyo ukuze i-resin kunye nephepha zidityaniswe zibe yimo enye eqinileyo. Ukuprinta → ukubhotshoza → i-injection yangaphakathi yeplastiki.) (Akukho kunwebeka, umphezulu omncinci ogobileyo, osetyenziselwa iimveliso ze-2D);
IMF: KWIFILM YOKUMBUMBA (phantse ifane ne-IML kodwa isetyenziselwa kakhulu ukucubungula i-3D ngokusekelwe kwi-IML. Ukuprinta → ukubumba → ukubhoboza → inaliti yeplastiki yangaphakathi. Qaphela: ukubumba ikakhulu yi-PC vacuum\uxinzelelo oluphezulu lokubumba.) (ifanelekile kwiimveliso ezinwebeka kakhulu, iimveliso ze-3D);
IMR: KWI-MOLDING ROLLER (ingqwalasela ikwi-layer yokukhulula kwirabha. IFILIMU YEPET → iarhente yokukhulula ukuprinta → i-inki yokushicilela → i-adhesive yokuprinta → i-injection yeplastiki yangaphakathi → i-inki kunye ne-plastic bonding → emva kokuvula i-mold, irabha iya kukhululeka ngokuzenzekelayo kwi-inki. IJapan iyibiza ngokuba yi-thermal transfer okanye i-thermal transfer. Lo matshini usebenzisa indlela ye-ROLL TOROL, kwaye ulungelelwaniso luqhutywa yikhompyutha ye-CCD. Umjikelo wakhe wokwenza ngokwezifiso iphepha lide, ixabiso le-mold liphezulu, ubuchwepheshe abuthunyelwa ngaphandle, kuphela icala laseJapan elinayo. ) (Ifilimu ephezu kwemveliso iyasuswa, kushiyeke i-inki kuphela phezu kwemveliso.);
3. Umahluko phakathi kwe-IML, i-IMF kunye ne-IMR (nokuba ifilimu encinci ishiywe phezu komhlaba).
Iingenelo zeemveliso ze-IMD:
1) Ukumelana nokukrwela, ukumelana nokugqwala okunamandla, kunye nobomi obude benkonzo.
2) Ingqiqo elungileyo enamacala amathathu.
3) Ayinathuli, ayifumani manzi, kwaye inamandla okulwa nokuguquka kobume.
4) Umbala ungatshintshwa ngokuthanda, kwaye ipateni ingatshintshwa ngokuthanda.
5) Ipateni ibekwe ngokuchanekileyo.
V. Malunga nokuprintwa kwesikrini sesilika
1. Ukuprinta ngesikrini sesilika yindlela yokuprinta yakudala kodwa esetyenziswa kakhulu.
1) Sebenzisa i-scraper ukufaka i-inki kwisikrini.
2) Sebenzisa i-scraper kwi-engile emiselweyo ukuze ukrwele i-inki kwicala elinye ngokulinganayo. Ngeli xesha, i-inki iya kuprintwa kwinto eprintiweyo ngenxa yokungena kwayo ngokwendlela eyayisetyenziswa ngayo xa isikrini senziwa, kwaye ingaprintwa ngokuphindaphindiweyo.
3) Isikrini esiprintiweyo singagcinwa kwaye sisetyenziswe emva kokuhlamba.
2. Iindawo apho kusetyenziswa khona ukuprinta isikrini sesilika: ukuprinta iphepha, ukuprinta ngeplastiki, ukuprinta imveliso yomthi, iglasi, ukuprinta imveliso yeseramikhi, ukuprinta imveliso yesikhumba, njl.
Ⅵ. Malunga nokuprinta iiphedi
1. Ukuprinta iiphedi yenye yeendlela ezikhethekileyo zokuprinta. Inokuprinta umbhalo, imizobo kunye nemifanekiso kumphezulu wezinto ezingaqhelekanga, kwaye ngoku iba lushicilelo olubalulekileyo olukhethekileyo. Umzekelo, umbhalo kunye neepateni kumphezulu weefowuni eziphathwayo ziprintwa ngale ndlela, kwaye ukuprinta umphezulu weemveliso ezininzi ze-elektroniki ezifana neekhibhodi zekhompyutha, izixhobo, kunye neemitha zonke zigqitywa ngokuprinta iiphedi.
2. Inkqubo yokuprinta iiphedi ilula kakhulu. Isebenzisa i-gravure yentsimbi (okanye ubhedu, iplastiki ye-thermoplastic) kunye nentloko yokuprinta iiphedi egobileyo eyenziwe ngezinto zerabha ye-silicone. I-inki ekwi-gravure ifakwa kumphezulu wentloko yokuprinta iiphedi, ize icinezelwe kumphezulu wento efunekayo ukuze kuprintwe umbhalo, iipateni, njl.njl.
3. Umahluko phakathi kokuprinta iiphedi kunye nokuprinta isikrini sesilika:
1) Ukuprinta iiphedi kufanelekile kwiindawo ezigobileyo ezingacwangciswanga kunye neendawo ezigobileyo ezinee-arcs ezinkulu, ngelixa ukuprinta isikrini sesilika kufanelekile kwiindawo ezithe tyaba kunye neendawo ezincinci ezigobileyo.
2) Ukuprinta iiphedi kufuna iipleyiti zentsimbi ukuba zibonakale, ngelixa ukuprinta isikrini sesilika kusebenzisa izikrini.
3) Ukuprinta iiphedi kukuprinta ngokudlulisa, ngelixa ukuprinta ngesikrini sesilika kukuprinta ngokuvuza ngqo.
4) Izixhobo zoomatshini ezisetyenziswa ngaba babini zahluke kakhulu.
VII. Malunga nokuprintwa kokudluliselwa kwamanzi
1. Ukuprinta ukudluliselwa kwamanzi, okwaziwa ngokuba zii-water decals, kubhekisa ekudluliselweni kweepateni kunye neepateni kwiifilimu ezinyibilikayo emanzini ukuya kwi-substrates ngoxinzelelo lwamanzi.
2. Uthelekiso phakathi kokudluliselwa kwamanzi kunye ne-IML:
Inkqubo ye-IML: indawo echanekileyo yepateni, ukugoqa umphetho wepateni ngokungacwangciswanga (i-chamfer okanye i-undercut ayinakusongwa), isiphumo sepateni eguquguqukayo, kwaye ayisoze iphele.
Ukudluliselwa kwamanzi: indawo engachanekanga yepateni, ukugoqa komphetho wepateni okulinganiselweyo, isiphumo sepateni esilinganiselweyo (isiphumo esikhethekileyo sokuprinta asinakufezekiswa), kwaye siya kunyamalala.
VIII. Malunga nokudluliselwa kobushushu
1. Ukudluliselwa kobushushu yinkqubo yokuprinta entsha eye yaziswa isuka kwamanye amazwe kangangeminyaka engaphezu kwe-10 kuphela. Indlela yokuprinta yale nkqubo yahlulwe ngamacandelo amabini: ukudluliselwa koshicilelo lwefilimu kunye nokudluliselwa kobuchwephesha. Ukudluliselwa koshicilelo lwefilimu kusebenzisa ukuprinta kwamachaphaza (isisombululo ukuya kuthi ga kwi-300dpi), kwaye ipateni iprintwa kwangaphambili kumphezulu wefilimu. Ipateni eprintiweyo ityebile kwiileya, inombala okhanyayo, itshintsha rhoqo, inomahluko omncinci wombala kunye nokuphindaphinda okuhle. Ingahlangabezana neemfuno zomyili kwaye ifanelekile kwimveliso enkulu; Ukudluliselwa kobuchwephesha kusebenzisa umatshini wokudluliselwa kobushushu ukucubungula (ukufudumeza kunye nokucinezela) kube kanye ukudlulisela ipateni entle kwifilimu yokudluliselwa kumphezulu wemveliso. Emva kokubumba, umaleko we-inki kunye nomphezulu wemveliso ziyadityaniswa, nto leyo eyinyani kwaye intle, iphucula kakhulu umgangatho wemveliso. Nangona kunjalo, ngenxa yomxholo ophezulu wobugcisa wenkqubo, kufuneka kungeniswe izinto ezininzi.
2. Inkqubo yokudlulisa ubushushu isetyenziswa kwiindawo ezahlukeneyo zeemveliso ezifana ne-ABS, i-PP, iplastiki, umthi, kunye nesinyithi esigqunyiweyo. Ifilimu yokudlulisa ubushushu ingayilwa kwaye iveliswe ngokweemfuno zabathengi, kwaye ipateni ingadluliselwa kumphezulu wento yokusebenza ngokucinezela ngobushushu ukuphucula umgangatho wemveliso. Inkqubo yokudlulisa ubushushu isetyenziswa kakhulu kwiiplastiki, kwizinto zokuthambisa, kwiithoyi, kwizixhobo zombane, kwizixhobo zokwakha, kwizipho, ekupakisheni ukutya, kwizinto zokubhala nakwamanye amashishini.
IX. Malunga nokuprintwa kwedayi ye-sublimation yobushushu
1. Le ndlela yenzelwe ngokukodwa ukuhombisa umphezulu weemveliso ezenziwe kwangaphambili kunye neemveliso zeplastiki ezinemilinganiselo emithathu. Le ndlela ayinakubonelela ngokumelana nokukrwela kunye nokukhusela okunye umphezulu wemveliso. Ngokwahlukileyo koko, inokubonelela ngomgangatho wokuprinta ongelula ukuwucima kwaye usenokubonisa imibala emihle nokuba ikrwelwe. Ngokungafaniyo nokuprinta kwesikrini okanye ukupeyinta, umbala ovezwa yile ndlela uphezulu kakhulu kunezinye iindlela zokufaka imibala.
2. Idayi esetyenziswa kwi-thermal sublimation ingangena malunga ne-20-30 microns kumphezulu wento, ngoko ke nokuba umphezulu ukhuhliwe okanye ukrwelwe, umbala wawo usenokugcinwa ukhanya kakhulu. Le ndlela ikwasetyenziswa kakhulu kwiimveliso ezahlukeneyo, kuquka ilaptop ye-SONY i-VAIO. Le khompyutha isebenzisa le ndlela ukwenza unyango lomphezulu lwemibala eyahlukeneyo kunye neepateni, okwenza le mveliso yahluke ngakumbi kwaye ibe yeyomntu ngamnye.
Ⅹ. Malunga ne-baking varnish
1. I-varnish yokubhaka ithetha ukuba emva kokutshiza okanye ukupeyinta, i-workpiece ayivumelekanga ukuba iphole ngokwendalo, kodwa i-workpiece ithunyelwa kwigumbi le-baking varnish, kwaye umaleko wepeyinti uphola ngokufudumeza ngombane okanye ngokufudumeza okukude kwe-infrared.
2. Umahluko phakathi kwe-baking varnish kunye nepeyinti eqhelekileyo: Emva kwe-baking varnish, umaleko wepeyinti uba mncinci ngakumbi, akulula ukuwunqumla, kwaye ifilimu yepeyinti iyafana kwaye umbala ugcwele.
3. Inkqubo ye-piano lacquer luhlobo lwenkqubo yokubhaka i-varnish. Inkqubo yayo iyinkimbinkimbi kakhulu. Okokuqala, i-putty kufuneka ifakwe kwibhodi yomthi njengomaleko osezantsi wepeyinti yokutshiza; emva kokulinganisa i-putty, linda i-putty yome, uze uyipolish ithambe; uze utshize i-primer izihlandlo ezi-3-5 ngokuphindaphindiweyo, uze uyipolish ngephepha lesandpaper lamanzi kunye nelaphu lokusila emva kokutshiza ngakunye; ekugqibeleni, fafaza i-topcoat ekhazimlayo izihlandlo ezi-1-3, uze usebenzise ukubhaka obushushu obuphezulu ukuze ulungise umaleko wepeyinti. I-primer yipeyinti ecacileyo ephiliswe kakuhle enobukhulu obumalunga ne-0.5mm-1.5mm. Nokuba ubushushu bekomityi yesinyithi bungama-60-80 degrees, akuyi kubakho ngxaki kumphezulu wayo!
XI. Malunga ne-oxidation
1. I-oxidation ibhekisa kwimpendulo yamakhemikhali phakathi kwento kunye neoksijini emoyeni, ebizwa ngokuba yi-oxidation reaction. Yinto yendalo. I-oxidation echazwe apha ibhekisa kwinkqubo yonyango lomphezulu weemveliso zehardware. Yimpendulo ye-electro-oxidation elawulwa ngabantu. I-anodic oxidation isetyenziswa kakhulu.
2. Ukuhamba kwenkqubo: ukuhlamba nge-alkali--ukuhlamba ngamanzi-ukuhlamba-ukuvula amanzi-ukuhlamba nge-aluminium-ukucoca amanzi-ukuhlamba-ukudaya amanzi-ukuvala-ukuhlamba-ukucoca-ukucoca-ukucoca-ukucoca-ukucoca-ukucoca-umgangatho wendlu yokugcina impahla.
3. Indima ye-oxidation: ikhusela kwaye ihombise, ingafakwa umbala, igqunywe ngobushushu, iphucule amandla okubopha ngeengubo zendalo, kwaye iphucule amandla okubopha ngeeleya zokugquma ezingaphiliyo.
4. I-oxidation yesibini: Imveliso i-oxidation kabini ngokuvala okanye ukususa i-oxidation kumphezulu wemveliso, okubizwa ngokuba yi-oxidation yesibini.
1) Imibala eyahlukeneyo kwimveliso enye inokuba kufutshane okanye yahluke kakhulu.
2) Ukuveliswa kweLOGO ephuma phezu komphezulu wemveliso. ILOGO ephuma phezu komphezulu wemveliso inokunyatheliswa okanye ifunyanwe nge-oxidation yesibini.
XIⅠ.Malunga nomzobo wentambo yoomatshini
1. Ukuzoba ucingo ngoomatshini yinkqubo yokukhuhla amabala kumphezulu wemveliso ngokusebenzisa ukucutshungulwa ngoomatshini. Kukho iintlobo ezahlukeneyo zokuzoba ucingo ngoomatshini, njengemigca ethe tye, imigca engacwangciswanga, imisonto, ii-corrugations, kunye nemigca yelanga.
2. Izixhobo ezifanelekileyo zokuzoba ucingo loomatshini:
1) Umzobo wentambo yoomatshini ungowenkqubo yonyango lomphezulu weemveliso zehardware.
2) Iimveliso zeplastiki azinakutsalwa ngqo ngocingo ngomatshini. Iimveliso zeplastiki emva kokutsalwa ngamanzi nazo zinokutsalwa ngocingo ngomatshini ukuze kufezekiswe imigca, kodwa uphahla alufanele lube luncinci kakhulu, kungenjalo kulula ukuphuka.
3) Phakathi kwezinto zesinyithi, eyona ndlela ixhaphakileyo yokuzoba ucingo lwe-mechanical yi-aluminium kunye ne-stainless steel. Ekubeni ubulukhuni kunye namandla omphezulu we-aluminium kuphantsi kunezo ze-stainless steel, isiphumo sokuzoba ucingo lwe-mechanical singcono kune-stainless steel.
4) Ezinye iimveliso zehardware.
XIⅠⅠ.Malunga nokukrola nge-laser
1. Ukukrola nge-laser, okwaziwa ngokuba kukukrola nge-laser okanye ukumakisha nge-laser, yinkqubo yonyango lomphezulu kusetyenziswa imigaqo yokukhanya.
2. Ukusetyenziswa komfanekiso welaser: Umfanekiso welaser ufanelekela phantse zonke izinto, kwaye izixhobo kunye neeplastiki ziintsimi eziqhelekileyo. Ukongeza, kukho iimveliso zebamboo kunye neenkuni, i-plexiglass, iipleyiti zesinyithi, iglasi, ilitye, ikristale, iCorian, iphepha, iipleyiti ezinemibala emibini, i-aluminium oxide, isikhumba, iplastiki, i-epoxy resin, i-polyester resin, isinyithi esitshiziweyo, njl.
3. Umahluko phakathi komzobo we-laser wire kunye nomzobo we-mechanical wire:
1) Umzobo wentambo yoomatshini kukwenza ubume ngokucutshungulwa koomatshini, ngelixa umzobo wentambo yelaser kukutshisa ubume ngamandla okukhanya kwelaser.
2) Ngokwenyani, ubume bomzobo wentambo yoomatshini abucacanga kakuhle, ngelixa ubume bomzobo wentambo yelaser bucacile.
3) Umphezulu womzobo wentambo yoomatshini unemvakalelo yokuba kukho amaqhuma kunye nokugoba xa uchukunyiswa, ngelixa umphezulu womzobo wentambo yelaser unemvakalelo yokuba kukho amaqhuma kunye nokugoba xa uchukunyiswa.
XIⅠⅡ.Malunga nokunciphisa okukhazimlayo
Ukusika okukhazimlayo kakhulu kukunqumla isangqa seebhevel ezikhanyayo kumphetho weemveliso zehardware ngomatshini we-CNC okhawulezayo.
1) Yeyomsebenzi wonyango lomphezulu weemveliso zehardware.
2) Phakathi kwezinto zesinyithi, i-aluminium yeyona isetyenziswa kakhulu ekusikeni okukhazimlayo, kuba i-aluminium ithambile, inokusebenza kakuhle kokusika, kwaye inokufumana isiphumo somphezulu esikhanyayo kakhulu.
3) Iindleko zokucubungula ziphezulu, kwaye zihlala zisetyenziselwa ukusika iindawo zesinyithi.
4) Isetyenziswa kakhulu kwiifowuni eziphathwayo, iimveliso ze-elektroniki, kunye neemveliso zedijithali.
XⅤMalunga nokubrasha
1. Ukuxubha yindlela yokusika iipateni kumphezulu wemveliso ngokusebenzisa inkqubo yoomatshini.
2. Iindawo zokufaka isicelo sokuxubha:
1) Yeyomsebenzi wonyango lomphezulu weemveliso zehardware.
2) Iipleyiti zegama zesinyithi, iilebheli zemveliso okanye iilogo zenkampani kuzo zinemigca yesilika ethe tye okanye ethe tye.
3) Iipateni ezithile ezinobunzulu obucacileyo kumphezulu weemveliso zehardware.
XⅥ. Malunga nokuqhumisa isanti
Ukuqhumisa isanti yinkqubo yokucoca nokurhabaxa umphezulu we-substrate ngempembelelo yokuhamba kwesanti okukhawulezayo. Umoya ocinezelweyo usetyenziswa njengamandla okwenza umqadi wejethi okhawulezayo wokutshiza izinto (isanti ye-copper ore, isanti ye-quartz, i-corundum, isanti yesinyithi, isanti yaseHainan) ngesantya esiphezulu kumphezulu wesixhobo esiza kucutshungulwa, ukuze imbonakalo okanye imo yomphezulu wangaphandle womphezulu wesixhobo esiza kucutshungulwa itshintshe. Ngenxa yempembelelo kunye nesenzo sokusika se-abrasive kumphezulu wesixhobo esiza kucutshungulwa, umphezulu wesixhobo esiza kucutshungulwa ufumana ucoceko oluthile kunye noburhabaxa obahlukeneyo, kwaye iipropati zoomatshini zomphezulu wesixhobo esiza kucutshungulwa ziyaphucuka, ngaloo ndlela kuphuculwe ukumelana nokudinwa kwesixhobo esiza kucutshungulwa, kwandisa ukunamathelana phakathi kwaso kunye nesixhobo esiza kucutshungulwa, kwandiswe ukuqina kwesixhobo esiza kucutshungulwa, kwaye kwandiswe nokulungelelaniswa kunye nokuhonjiswa kwesixhobo esiza kucutshungulwa.
2. Ububanzi bokusetyenziswa kwesanti
1) Ukulungiswa kwangaphambili kwengubo yokwaleka kunye nokubophelela. Ukuqhuma kwesanti kunokususa lonke ukungcola okufana nomhlwa kumphezulu wengubo yokwaleka, kwaye kuseke ipateni esisiseko ebaluleke kakhulu (eyaziwa ngokuba ngumphezulu orhabaxa) kumphezulu wengubo yokwaleka, kwaye kunokufezekisa amanqanaba ahlukeneyo oburhabaxa ngokutshintsha izinto ezirhabaxa zobukhulu obahlukeneyo bezinto, nto leyo ephucula kakhulu amandla okubopha phakathi kwengubo yokwaleka kunye nezinto zokugquma. Okanye kwenze iindawo zokubopha ziqine ngakumbi kwaye zibe semgangathweni ongcono.
2) Ukucoca nokupolisha iindawo ezirhabaxa zezinto eziphosiweyo kunye nezinto zokusebenza emva konyango lobushushu. Ukupholisha isanti kunokucoca lonke ukungcola (okufana nesikali, ioyile kunye nezinye iintsalela) kumphezulu wezinto eziphosiweyo kunye nezinto zokusebenza emva konyango lobushushu, kwaye kupolise umphezulu wento yokusebenza ukuze kuphuculwe ukugqitywa kwento yokusebenza, ukuze into yokusebenza ibonise umbala wesinyithi ofanayo nohambelanayo, okwenza inkangeleko yento yokusebenza ibe ntle ngakumbi.
3) Ukucocwa kwe-Burr kunye nokuhombisa umphezulu wezinto ezenziwe ngomatshini Ukuqhumisa isanti kungacoca ii-burrs ezincinci kumphezulu wesixhobo somsebenzi kwaye kwenze umphezulu wesixhobo somsebenzi ube mpuluswa, kususe umonzakalo wee-burrs kwaye kuphucule umgangatho wesixhobo somsebenzi. Ukongeza, ukuqhumisa isanti kunokudala iifillets ezincinci kakhulu kwindawo ekudibana kuyo umphezulu wesixhobo somsebenzi, okwenza isixhobo somsebenzi sibe sihle kwaye sichaneke ngakumbi.
4) Phucula iipropati zoomatshini zeendawo. Emva kokuqhumisa isanti, iindawo zoomatshini zinokuvelisa iindawo ezifanayo nezincinci nezigobileyo phezu kwendawo, ukuze ioyile yokuthambisa igcinwe, ngaloo ndlela kuphuculwe iimeko zokuthambisa, kuncitshiswe ingxolo kwaye kwandiswe ubomi bokusebenza komatshini.
5) Isiphumo sokupholisha Kwezinye izinto zokusebenza ezisetyenziselwa injongo ekhethekileyo, ukupholisha isanti kunokufezekisa ukubonakaliswa okwahlukileyo okanye i-matte ngokuthanda. Okufana nokupholisha izinto zokusebenza zentsimbi engagqwaliyo kunye neplastiki, ukupholisha i-jade, umphezulu wefenitshala yomthi ongamatte, iipateni kumphezulu weglasi oqandisiweyo, kunye nokurhawuzelela umphezulu welaphu.
17. Malunga nokugqwala
1. Ukugqwala kukugqwala, okubhekiselele ekusebenziseni izinto zokuhombisa ukuvelisa iipateni okanye umbhalo kumphezulu wesinyithi.
2. Ukusetyenziswa kokugqwala:
1) Yeyomsebenzi wonyango lomphezulu weemveliso zehardware.
2) Umphezulu wokuhombisa, onokwenza iipatheni ezithambileyo kunye nombhalo kumphezulu wesinyithi.
3) Ukulungiswa komhlwa kunokuvelisa imingxunya emincinci kunye nemingxunya.
4) Ukugrumba nokuluma isikhunta.
18. Malunga nokupolisha
1. Ukupolisha yinkqubo yokusebenzisa ezinye izixhobo okanye iindlela zokukhanyisa umphezulu wento yokusebenza. Injongo ephambili kukufumana umphezulu ogudileyo okanye i-mirror gloss, kwaye ngamanye amaxesha ikwasetyenziselwa ukususa i-gloss (matte).
2. Iindlela eziqhelekileyo zokupolisha ziquka: ukupolisha ngoomatshini, ukupolisha ngeekhemikhali, ukupolisha nge-electrolytic, ukupolisha nge-ultrasonic, ukupolisha ngolwelo, kunye nokupolisha ngemagnethi.
3. Iindawo zokufaka isicelo sokupolisha:
1) Ngokubanzi, zonke iimveliso ezifuna umphezulu oqaqambileyo kufuneka zikhazimliswe.
2) Iimveliso zeplastiki azikhanyiswanga ngokuthe ngqo, kodwa ezirhabaxa ziyakhanyiswa.
19. Malunga nokunyathela okushushu
1. I-hot stamping, eyaziwa ngokuba yi-hot stamping, yinkqubo ekhethekileyo yokuprinta engasebenzisi i-inki. Ipleyiti yokuprinta yesinyithi iyafudunyezwa, kufakwe i-foil, kwaye umbhalo wegolide okanye iipateni ziyafakwa kwi-embossed kwi-printed matter. Ngophuhliso olukhawulezileyo lwe-hot stamping foil kunye neshishini lokupakisha, ukusetyenziswa kwe-electroplated aluminium hot stamping kuya kusanda.
2. Inkqubo yokunyathela ngobushushu isebenzisa umgaqo wokudlulisa ngokucinezela ngobushushu ukuhambisa umaleko we-aluminiyam kwi-aluminium efakwe ngombane kumphezulu we-substrate ukuze kwenziwe isiphumo esikhethekileyo sesinyithi. Ngenxa yokuba izinto eziphambili ezisetyenziselwa ukunyathela ngobushushu yi-aluminium efakwe ngombane, ukunyathela ngobushushu kukwabizwa ngokuba yi-aluminium efakwe ngombane. I-aluminium efakwe ngombane idla ngokwenziwa ziileya ezininzi zezinto, izinto ezisisiseko zihlala ziyi-PE, zilandelwa kukunyathela ngokwahlukana, ukunyathela ngombala, ukunyathela ngesinyithi (ukunyathela nge-aluminiyam) kunye nokunyathela ngeglu.
Inkqubo esisiseko yokunyathela ngobushushu kukuba phantsi koxinzelelo, oko kukuthi, xa i-aluminium efakwe ngombane icinezelwa yipleyiti yokunyathela ngobushushu kunye ne-substrate, umaleko we-silicone enyibilikisiweyo eshushu kunye ne-adhesive kwi-aluminium efakwe ngombane ziyanyibilika bubushushu. Ngeli xesha, i-viscosity ye-silicone enyibilikisiweyo eshushu iba ncinci, kwaye i-viscosity ye-adhesive ekhethekileyo evakalelwa bubushushu iyanda emva kokuba inyibilikisiwe bubushushu, ukuze umaleko we-aluminium uxotyulwe kwifilimu yesiseko se-aluminium efakwe ngombane kwaye udluliselwe kwi-substrate ngaxeshanye. Ngokususwa koxinzelelo, i-adhesive iphola ngokukhawuleza kwaye iqine, kwaye umaleko we-aluminium unamathele ngokuqinileyo kwi-substrate, ugqibezela inkqubo yokunyathela ngobushushu.
3. Ukunyathela okushushu kunemisebenzi emibini ephambili: omnye kukuhombisa umphezulu, okunokunyusa ixabiso elongezelelekileyo lemveliso. Ukunyathela okushushu kunye nezinye iindlela zokucubungula ezifana netekhnoloji yokuhombisa kunokubonisa ngcono isiphumo esinamandla sokuhombisa semveliso: eyesibini kukunika imveliso ukusebenza okuphezulu kokulwa nobuxoki, njengokusebenzisa iilogo zorhwebo zokunyathela okushushu. Emva kokunyathela okushushu, imveliso inepateni ecacileyo nentle, imibala eqaqambileyo nebamba amehlo, ukumelana nokuguguleka kunye nokumelana nemozulu. Okwangoku, inkqubo yokunyathela okushushu kwiileyibhile zecuba eziprintiweyo ithatha ngaphezulu kwe-85%. Kuyilo lwemizobo, ukunyathela okushushu kunokudlala indima ekongezeni ugqibo kunye nokugqamisa umxholo woyilo. Ifanelekile ngokukodwa ekuhombiseni iimpawu zorhwebo kunye namagama abhalisiweyo.
20. Malunga nokuqokelelwa ndawonye
Ukufuya impahla kudla ngokuthathwa njengokuhlobisa kuphela, kodwa eneneni kuneengenelo ezininzi. Umzekelo, kwiibhokisi zobucwebe kunye nezinto zokuthambisa, ukufuya impahla kufuneka ukukhusela ubucwebe kunye nezinto zokuthambisa. Kungathintela nokufuma, ngoko ke kusetyenziswa ngaphakathi kweemoto, kwiinqanawa, okanye kwiinkqubo zomoya opholileyo. Ezona zicelo zimbini zobuchule endinokuzicinga kukufuya impahla yetafile yeseramikhi, kwaye enye yi-vacuum cleaner kaMiele.
21. Malunga nokuhonjiswa okungaphandle kweMold
Ukuhombisa ngaphandle kwesikhunta kudla ngokuthathwa njengolwandiso lokubumba ngenaliti, endaweni yokuba yinkqubo ezimeleyo. Ukugquma umaleko wangaphandle wefowuni ephathwayo ngelaphu kubonakala kufuna ubugcisa obugqwesileyo ukuze kuveliswe isiphumo esikhethekileyo, kodwa kungenziwa ngokukhawuleza nangobuhle ngokuhombisa ngaphandle kwesikhunta. Okubaluleke ngakumbi, kungenziwa ngqo kwisikhunta ngaphandle kokulungiswa ongezelelweyo ngesandla emva kokuba kusetyenzwe.
22. Malunga nokuZilungisa
1. Olu gqubuthelo lunamandla okuziphilisa ngendlela emangalisayo. Xa kukho imikrwelo emincinci okanye imigca emincinci kumphezulu, logama nje itshayiswa ngumthombo wobushushu, umphezulu uya kuzilungisa ngokwawo izikrwelo. Umgaqo kukusebenzisa ukunyibilika okwandileyo kwezinto zepolymer kwiindawo ezinobushushu obuphezulu, ukuze emva kokufudumeza, zihambe ziye kwimikrwelo okanye kwiimbobo ngenxa yokunyibilika okwandileyo kwaye zizalise. Olu nyango lomphezulu lunokubonelela ngokhuseleko olungazange lubonwe ngaphambili kunye nokuqina.
Ilungile kakhulu ekukhuseleni ezinye iimoto, ingakumbi xa sipaka imoto phantsi kwelanga, ulusu olukumphezulu wayo luya kulungisa ngokuzenzekelayo imigca emincinci okanye imikrwelo, nto leyo ebonisa umphezulu ogqibeleleyo.
2. Izicelo ezinxulumene noko: Ukongeza ekukhuseleni iiphaneli zomzimba, ingasetyenziswa kumphezulu wezakhiwo kwixesha elizayo?
23. Malunga nokwaleka okungangeni manzi
1. Iingubo zemveli ezingangeni manzi kufuneka zigqunywe ngomaleko wefilimu, nto leyo engayibangeli nje kuphela ubuhle, kodwa ikwatshintsha neempawu zomphezulu wento ngokwayo. Ingubo engangeni manzi eyenziwe yi-P2I isebenzisa i-vacuum sputtering ukuncamathisela i-polymer engangeni manzi kumphezulu wento yokusebenza kwindawo evaliweyo kubushushu begumbi. Ekubeni ubukhulu beli galelo bukwii-nanometers, phantse abubonakali ngembonakalo. Le ndlela isebenza kwizinto ezahlukeneyo kunye neemilo zejiyometri. Kwanezinye izinto ezineemilo ezintsonkothileyo kunye nokudibanisa izinto ezininzi zinokugqunywa ngempumelelo ngomaleko ongangeni manzi yi-P2I.
2. Izicelo ezinxulumene noko: Le teknoloji inokubonelela ngemisebenzi yokungangeni manzi kwiimveliso ze-elektroniki, iimpahla, izihlangu, njl.njl. Iiziphu zeempahla kunye namalungu eemveliso ze-elektroniki zinokugqunywa. Ezinye, kuquka izixhobo zobugcisa zelebhu kunye nezixhobo zonyango, kufuneka nazo zibe nemisebenzi yokungangeni manzi. Umzekelo, idropha elabhoratri kufuneka ibe nomsebenzi wokungangeni manzi ukuthintela ukunamathela kolwelo, ukuqinisekisa ukuba ubungakanani bolwelo kuvavanyo luchanekile kwaye alunalahleko.
Ixesha leposi: Epreli-22-2025