Njira yokonzera pamwamba zinthu zodzikongoletsera imachitika chifukwa cha kuphatikiza bwino mitundu, zokutira, njira, zida, ndi zina zotero. Njira zosiyanasiyana zimapanga zotsatira zosiyanasiyana za zinthu zomalizidwa zophikira.
Ⅰ. Zokhudza kupopera
1. Kupopera ndi njira yodziwika bwino yopopera pamwamba, yomwe imagwiritsidwa ntchito pa pulasitiki ndi zida zina. Kupopera nthawi zambiri kumaphatikizapo kupopera mafuta, kupopera ufa, ndi zina zotero, ndipo yodziwika kwambiri ndi kupopera mafuta. Zophimba zopopera zimadziwika kuti utoto, zomwe zimapangidwa ndi utomoni, utoto, zosungunulira, ndi zina zowonjezera. Kupopera pulasitiki nthawi zambiri kumakhala ndi utoto wamitundu iwiri, womwe uli ndi utoto pamwamba umatchedwa topcoat, ndipo wosanjikiza wowonekera kwambiri pamwamba umatchedwa utoto woteteza.
2. Chiyambi cha njira yopopera:
1) Kuyeretsa koyambirira. Monga kuchotsa fumbi lamagetsi.
2) Kupopera utoto wa pamwamba. Mtundu wa pamwamba nthawi zambiri umakhala ngati utoto womwe umawoneka pamwamba.
3) Kuumitsa pamwamba. Kumagawika m'magulu awiri: kuumitsa kwachilengedwe kutentha kwa chipinda ndi kuumitsa kwapadera mu uvuni.
4) Kuziziritsa pamwamba. Kuumitsa uvuni mwapadera kumafuna kuziziritsa.
5) Kupopera utoto woteteza. Utoto woteteza nthawi zambiri umagwiritsidwa ntchito kuteteza pamwamba, ndipo ambiri mwa iwo ndi utoto wowonekera bwino.
6) Kupaka utoto woteteza.
7) Kuyang'anira QC. Onani ngati ikukwaniritsa zofunikira.
3. Mafuta a rabara
Mafuta a rabara, omwe amadziwikanso kuti utoto wopindika, utoto wofewa ndi manja, ndi utoto wokhala ndi magawo awiri okhala ndi elastic kwambiri. Chopangidwacho chomwe chimapopedwa ndi utoto uwu chili ndi kukhudza kwapadera kofewa komanso mawonekedwe opindika kwambiri pamwamba. Zoyipa za mafuta a rabara ndi mtengo wokwera, kulimba kwanthawi zonse, komanso kosavuta kugwa mutagwiritsa ntchito kwa nthawi yayitali. Mafuta a rabara amagwiritsidwa ntchito kwambiri pazinthu zolumikizirana, zinthu zomvera ndi zithunzi, MP3, zipolopolo za mafoni am'manja, zokongoletsa, zinthu zosangalatsa ndi zosangalatsa, zogwirira zamasewera, zida zokongoletsera, ndi zina zotero.
4. Utoto wa UV
1) Utoto wa UV ndi chidule cha kuwala kwa ultraviolet (Ultra-VioletRay) m'Chingerezi. Kutalika kwa kutalika kwa kuwala kwa UV komwe kumagwiritsidwa ntchito kwambiri ndi 200-450nm. Utoto wa UV umatha kuchiritsidwa kokha ndi kuwala kwa ultraviolet.
2) Makhalidwe a utoto wa UV: wowonekera bwino komanso wowala, kuuma kwambiri, liwiro lokonza mwachangu, magwiridwe antchito apamwamba, topcoat yoteteza, kuuma ndi kuwunikira pamwamba.
Ⅱ. Zokhudza kuyika madzi
1. Kuphimba madzi ndi njira yamagetsi. M'mawu a anthu wamba, ndi njira yokonzera pamwamba yomwe imamiza ziwalo zomwe zimafunika kupangidwa ndimagetsi mu electrolyte, kudutsa magetsi, ndikuyika chitsulo pamwamba pa ziwalozo pogwiritsa ntchito electrolysis kuti apange chitsulo chofanana, chokhuthala, komanso chogwirizana bwino.
2. Zipangizo zoyenera kuyika madzi: Chodziwika kwambiri ndi ABS, makamaka electroplating grade ABS. Mapulasitiki ena odziwika bwino monga PP, PC, PE, ndi zina zotero ndi ovuta kuyika madzi m'mbale.
Mitundu yodziwika bwino pamwamba: golide, siliva, wakuda, mtundu wa mfuti.
Zotsatira zofala kwambiri za electroplating: kunyezimira kwambiri, kunyezimira, kunyezimira, kosakanikirana, ndi zina zotero.
Ⅲ. Zokhudza vacuum plating
1. Kuphimba ndi vacuum plating ndi mtundu wa electroplating. Ndi njira yophimba ndi chitsulo chopyapyala pamwamba pa chinthucho mu chipangizo chopanda vacuum kwambiri.
2. Njira yogwiritsira ntchito vacuum plating: kuyeretsa pamwamba - antistatic - primer kupopera - primer kupopera - vacuum coating - topcoat kupopera - topcoat kupopera - topcoat kupopera - kuyang'anira bwino ma phukusi.
3. Ubwino ndi kuipa kwa vacuum plating:
1) Pali zinthu zambiri zapulasitiki zomwe zingathe kupangidwa ndi ma elekitiroma.
2) Ikhoza kupakidwa utoto ndi mitundu yowala.
3) Kapangidwe ka pulasitiki sikasintha panthawi yopangira ma electroplating, ndipo kupanga ma electroplating m'deralo ndikosavuta.
4) Palibe zinyalala zomwe zimapangidwa, zomwe siziwononga chilengedwe.
5) Kuphimba kwa vacuum kosagwiritsa ntchito mphamvu kungachitike.
6) Mphamvu ya electroplating ndi yowala komanso yowala kuposa ya madzi.
7) Kuchuluka kwa ma vacuum plating ndi kwakukulu kuposa kwa ma water plating.
Zoyipa zake ndi izi:
1) Chiŵerengero cha zolakwika za vacuum plating ndi chachikulu kuposa cha madzi plating.
2) Mtengo wa vacuum plating ndi wokwera kuposa mtengo wa water plating.
3) Pamwamba pa vacuum sheet sipatha ndipo pamafunika chitetezo cha UV, pomwe kuphimba madzi nthawi zambiri sikufuna chitetezo cha UV.
Ⅳ. Zokhudza Ukadaulo Wokongoletsa wa IMD/In-Mold
1. Dzina la Chitchaina la IMD: In-Mold Decoration Technology, lomwe limadziwikanso kuti ukadaulo wopanda zokutira. Dzina la Chingerezi: In-Mold Decoration, IMD ndi ukadaulo wotchuka padziko lonse lapansi wokongoletsa pamwamba, wokhala ndi filimu yowoneka bwino yolimba pamwamba, wosanjikiza wosindikizidwa pakati, wosanjikiza kumbuyo, ndi inki pakati, zomwe zingapangitse kuti chinthucho chisamavutike ndi kukangana, kuteteza pamwamba kuti pasakandane, ndikusunga utoto wowala kwa nthawi yayitali komanso wosavuta kuzimiririka.
Kukongoletsa kwa IMD mu nkhungu ndi njira yatsopano yopangira yokha. Poyerekeza ndi njira zachikhalidwe, IMD imatha kupangitsa kuti njira zopangira zikhale zosavuta ndikuchepetsa kusokoneza zigawo, kotero imatha kupanga mwachangu ndikusunga nthawi ndi ndalama. Ilinso ndi ubwino wokweza khalidwe, kuwonjezera zovuta za chithunzi ndikuwonjezera kulimba kwa chinthu. Pakadali pano IMD ndiyo njira yothandiza kwambiri. Ndi kusindikiza, kupanga mokakamiza kwambiri, kubowola pamwamba pa filimuyo, kenako ndikusakaniza ndi pulasitiki kuti ipange, kuchotsa njira zina zogwirira ntchito ndi maola ogwira ntchito. Makamaka powunikira kumbuyo, malo angapo opindika, chitsulo choyerekeza, kukonza tsitsi, mapangidwe a kuwala kolondola, kusokoneza nthiti, ndi zina zotero, zomwe sizingagwiridwe ntchito ndi njira zosindikizira ndi kupaka utoto, ndi nthawi yogwiritsira ntchito njira ya IMD.
Kukongoletsa kwa IMD mkati mwa chikombole kungalowe m'malo mwa njira zambiri zachikhalidwe, monga kusamutsa kutentha, kupopera, kusindikiza, electroplating ndi njira zina zokongoletsera mawonekedwe. Makamaka pazinthu zomwe zimafuna zithunzi zamitundu yambiri, magetsi akumbuyo, ndi zina zotero.
Zachidziwikire, ziyenera kudziwika apa: si zokongoletsera zonse zapulasitiki zomwe zingalowe m'malo mwa ukadaulo wa IMD. IMD ikadali ndi zopinga zaukadaulo wazinthu (monga ubale wosiyana pakati pa kuuma ndi kutambasula, kulondola kwa malo, mtunda pakati pa mawonekedwe apadera ndi ma bumps, ngodya yolowera, ndi zina zotero). Zogulitsa zinazake ziyenera kupereka zojambula za 3D kuti mainjiniya akatswiri azizisanthula.
2. IMD ikuphatikizapo IML, IMF, ndi IMR
IML: MU CHILEMBO CHOPANGIDWA (njira yomwe imayika pepala lokongoletsa losindikizidwa ndi kubowoledwa mu nkhungu yopangira jekeseni, kenako nkuthira utomoni mu wosanjikiza wa inki kumbuyo kwa pepala lopangidwa kuti utomoni ndi pepalalo zigwirizane kukhala mawonekedwe amodzi olimba. Kusindikiza → kubowoleza → jekeseni wamkati wa pulasitiki.) (Palibe kutambasula, malo ang'onoang'ono opindika, ogwiritsidwa ntchito pazinthu za 2D);
IMF: MU FILIMU YOUMBA (yofanana ndi IML koma imagwiritsidwa ntchito kwambiri pokonza zinthu za 3D kutengera IML. Kusindikiza → kupanga → kubowola → jakisoni wamkati wapulasitiki. Dziwani: kupanga zinthu nthawi zambiri kumachitika pogwiritsa ntchito vacuum ya PC\kupopera kwamphamvu.) (koyenera zinthu zotambasuka kwambiri, zinthu za 3D);
IMR: MU MOLDING ROLLER (chidwi chili pa gawo lotulutsa la rabara. PET FILMU → chotulutsira chosindikizira → inki yosindikizira → guluu wosindikiza → jakisoni wapulasitiki wamkati → inki ndi cholumikizira chapulasitiki → mutatsegula nkhungu, rabarayo imatuluka yokha kuchokera ku inki. Japan imatcha kusamutsa kutentha kapena kusamutsa kutentha. Makinawa amagwiritsa ntchito njira ya ROLL TOROLL, ndipo kulinganiza kwake kumayendetsedwa ndi kompyuta ya CCD. Nthawi yake yosinthira pepala ndi yayitali, mtengo wa nkhungu ndi wokwera, ukadaulo sutumizidwa kunja, mbali ya Japan yokha ndi yomwe ili nayo.) (Filimu yomwe ili pamwamba pa chinthucho imachotsedwa, ndikusiya inki yokha pamwamba pa chinthucho.);
3. Kusiyana pakati pa IML, IMF ndi IMR (kaya filimu yopyapyala yatsala pamwamba).
Ubwino wa zinthu za IMD:
1) Kukana kukanda, kukana dzimbiri mwamphamvu, komanso kukhala ndi nthawi yayitali yogwira ntchito.
2) Kuzindikira bwino kwa mbali zitatu.
3) Imateteza fumbi, imateteza chinyezi, komanso imateteza ku kuwonongeka kwa chilengedwe.
4) Mtundu ukhoza kusinthidwa nthawi iliyonse, ndipo mawonekedwe ake akhoza kusinthidwa nthawi iliyonse.
5) Kapangidwe kake kali pamalo oyenera.
V. Zokhudza kusindikiza siketi ya silika
1. Kusindikiza siketi ya silika ndi njira yakale koma yogwiritsidwa ntchito kwambiri yosindikizira.
1) Gwiritsani ntchito chokokera kuti muyike inki pazenera.
2) Gwiritsani ntchito chokokera pa ngodya yokhazikika kuti mukokere inki mbali imodzi mofanana. Panthawiyi, inki idzasindikizidwa pa chinthu chosindikizidwa chifukwa cha kulowa kwake motsatira kapangidwe kamene chinsalucho chinapangidwira, ndipo ikhoza kusindikizidwa mobwerezabwereza.
3) Chophimba chosindikizidwacho chikhoza kusungidwa ndikugwiritsidwa ntchito mutachitsuka.
2. Malo omwe kusindikiza kwa silika kumagwiritsidwira ntchito: kusindikiza mapepala, kusindikiza pulasitiki, kusindikiza zinthu zamatabwa, galasi, kusindikiza zinthu zadothi, kusindikiza zinthu zachikopa, ndi zina zotero.
Ⅵ. Zokhudza kusindikiza mapadi
1. Kusindikiza mapepala ndi njira imodzi yapadera yosindikizira. Kumatha kusindikiza zolemba, zithunzi ndi zithunzi pamwamba pa zinthu zosazolowereka, ndipo tsopano kukukhala kusindikiza kwapadera kofunikira. Mwachitsanzo, zolemba ndi mapangidwe pamwamba pa mafoni am'manja zimasindikizidwa motere, ndipo kusindikiza pamwamba pa zinthu zambiri zamagetsi monga makiyibodi apakompyuta, zida, ndi mita zonse zimamalizidwa ndi kusindikiza mapepala.
2. Njira yosindikizira mapadi ndi yosavuta kwambiri. Imagwiritsa ntchito gravure yachitsulo (kapena mkuwa, thermoplastic plastic) ndi mutu wopindika wosindikizira mapadi wopangidwa ndi rabara wa silicone. Inki yomwe ili pa gravure imaviikidwa pamwamba pa mutu wosindikizira mapadi, kenako imakanikiza pamwamba pa chinthu chofunikira kuti isindikize zolemba, mapangidwe, ndi zina zotero.
3. Kusiyana pakati pa kusindikiza mapepala ndi kusindikiza silkscreen:
1) Kusindikiza kwa mapepala ndi koyenera pamalo opindika osakhazikika komanso malo opindika okhala ndi ma arc akuluakulu, pomwe kusindikiza kwa silk screen ndikoyenera pamalo osalala komanso malo ang'onoang'ono opindika.
2) Kusindikiza ma pad kumafuna kuti mbale zachitsulo ziwonekere, pomwe kusindikiza kwa silk screen kumagwiritsa ntchito zowonetsera.
3) Kusindikiza kwa Pad ndi kusindikiza kusamutsa, pomwe kusindikiza kwa silk screen ndi kusindikiza mwachindunji.
4) Zipangizo zamakaniko zomwe awiriwa amagwiritsa ntchito n'zosiyana kwambiri.
VII. Zokhudza kusindikiza madzi
1. Kusindikiza kwa madzi, komwe kumadziwika kuti zizindikiro za madzi, kumatanthauza kusamutsa mapangidwe ndi mapangidwe pa mafilimu osungunuka m'madzi kupita ku zinthu zoyambira kudzera mu kuthamanga kwa madzi.
2. Kuyerekeza pakati pa kusamutsa madzi ndi IML:
Njira ya IML: malo olondola a pateni, kukulunga m'mphepete mwa pateni mosasamala (chamfer kapena undercut sizingakulungidwe), zotsatira za pateni yosinthasintha, ndipo sizitha.
Kusamutsa madzi: malo olakwika a kapangidwe, kukulunga m'mphepete mwa kapangidwe, zotsatira zochepa za kapangidwe (zotsatira zapadera zosindikizira sizingakwaniritsidwe), ndipo zidzatha.
VIII. Zokhudza kusamutsa kutentha
1. Kusamutsa kutentha ndi njira yosindikizira yomwe yayamba kugwiritsidwa ntchito kuchokera kunja kwa dziko kwa zaka zoposa 10 zokha. Njira yosindikizira ya njirayi yagawidwa m'magawo awiri: kusamutsa kusindikiza mafilimu ndi kusamutsa. Kusamutsa kusindikiza mafilimu kumagwiritsa ntchito kusindikiza kwa madontho (kutsimikiza mpaka 300dpi), ndipo mawonekedwewo amasindikizidwa kale pamwamba pa filimuyo. Kapangidwe kosindikizidwa kali ndi zigawo zambiri, mtundu wowala, kamasintha nthawi zonse, ndi kusiyana pang'ono kwa mitundu komanso kubwerezabwereza bwino. Ikhoza kukwaniritsa zofunikira za wopanga ndipo ndi yoyenera kupanga zinthu zambiri; kusamutsa kumagwiritsa ntchito makina osamutsa kutentha kuti agwiritse ntchito (kutenthetsa ndi kukakamiza) kamodzi kuti asamutse mawonekedwe okongola pa filimu yosamutsa kupita pamwamba pa chinthucho. Pambuyo poumba, wosanjikiza wa inki ndi pamwamba pa chinthucho zimaphatikizidwa, zomwe ndi zenizeni komanso zokongola, zomwe zimapangitsa kuti chinthucho chikhale chokongola kwambiri. Komabe, chifukwa cha kuchuluka kwaukadaulo komwe kumachitika, zinthu zambiri ziyenera kutumizidwa kunja.
2. Njira yosamutsira kutentha imagwiritsidwa ntchito pamwamba pa zinthu zosiyanasiyana monga ABS, PP, pulasitiki, matabwa, ndi chitsulo chophimbidwa. Filimu yosamutsira kutentha imatha kupangidwa malinga ndi zosowa za makasitomala, ndipo mawonekedwewo amatha kusamutsidwa pamwamba pa chinthu chogwirira ntchito kudzera mu kukanikiza kotentha kuti zinthu ziwongolere bwino. Njira yosamutsira kutentha imagwiritsidwa ntchito kwambiri mu mapulasitiki, zodzoladzola, zoseweretsa, zida zamagetsi, zipangizo zomangira, mphatso, ma CD, mapepala olembera ndi mafakitale ena.
IX. Zokhudza kusindikiza utoto wa sublimation wotentha
1. Njirayi idapangidwira makamaka kukongoletsa pamwamba pa zinthu zomwe zakonzedwa kale komanso zinthu zapulasitiki zamitundu itatu. Njirayi singapereke chitetezo cholimba komanso chitetezo china pamwamba pa chinthucho. M'malo mwake, ingapereke mtundu wosindikiza womwe suvuta kuusiya ndipo ukhoza kuwonetsabe mitundu yokongola ngakhale utakanda. Mosiyana ndi kusindikiza pazenera kapena kupaka utoto, kukhuta kwa mitundu komwe kuperekedwa ndi njira iyi ndi kwakukulu kwambiri kuposa njira zina zojambulira.
2. Utoto womwe umagwiritsidwa ntchito popaka utoto wotentha umatha kulowa mkati mwa ma microns pafupifupi 20-30 pamwamba pa chinthucho, kotero ngakhale pamwamba pake patakasulidwa kapena kukanda, mtundu wake ukhoza kukhalabe wowala kwambiri. Njirayi imagwiritsidwanso ntchito kwambiri pazinthu zosiyanasiyana, kuphatikizapo laputopu ya SONY ya VAIO. Kompyutayi imagwiritsa ntchito njira iyi popanga mitundu ndi mapangidwe osiyanasiyana, zomwe zimapangitsa kuti chinthuchi chikhale chosiyana komanso chopangidwa mwapadera.
Ⅹ. Zokhudza kuphika varnish
1. Vanishi yophikira imatanthauza kuti pambuyo popopera kapena kupaka utoto, chogwirira ntchito sichiloledwa kupukutidwa mwachilengedwe, koma chogwirira ntchitocho chimatumizidwa ku chipinda chophikira vanishi, ndipo utotowo umatsukidwa ndi kutentha kwamagetsi kapena kutentha kwa infrared.
2. Kusiyana pakati pa vanishi yophikira ndi utoto wamba: Pambuyo pophikira vanishi, utotowo umakhala wochepa kwambiri, wosavuta kugwa, ndipo filimu ya utoto imakhala yofanana ndipo mtundu wake ndi wodzaza.
3. Njira yopangira vanila ya piyano ndi mtundu wa njira yophikira vanila. Njira yake ndi yovuta kwambiri. Choyamba, putty iyenera kuyikidwa pa bolodi lamatabwa ngati gawo la pansi la utoto wopopera; mutatha kulinganiza putty, dikirani kuti putty iume, ndikuipukuta bwino; kenako thirani primer 3-5 mobwerezabwereza, ndikuipukuta ndi sandpaper yamadzi ndi nsalu yopera mukatha kupopera; pomaliza, thirani topcoat yonyezimira 1-3, kenako gwiritsani ntchito kuphika kutentha kwambiri kuti muphimbe gawo la utoto. Primer ndi utoto wowonekera bwino wokonzedwa bwino wokhala ndi makulidwe a pafupifupi 0.5mm-1.5mm. Ngakhale kutentha kwa chikho chachitsulo kuli madigiri 60-80, sipadzakhala vuto pamwamba pake!
XI. Zokhudza okosijeni
1. Kusungunuka kwa okosijeni kumatanthauza momwe zinthu zimachitikira pakati pa chinthu ndi mpweya mumlengalenga, zomwe zimatchedwa kuti kusungunuka kwa okosijeni. Ndi chinthu chachilengedwe. Kusungunuka komwe kwafotokozedwa pano kumatanthauza njira yochizira pamwamba pa zinthu za hardware. Ndi njira ya electro-oxidation yomwe imayendetsedwa ndi anthu. Kusungunuka kwa okosijeni kwa anodic kumagwiritsidwa ntchito kwambiri.
2. Kuyenda kwa njira: kutsuka kwa alkali--kutsuka m'madzi-kutsuka-kutsuka-madzi-kuyambitsa-kutsuka-madzi-kutsuka-kusungunuka kwa aluminiyamu-kutsuka-madzi-kupaka utoto-kutsuka-kutseka-kutsuka-kuwumitsa-kuyang'anira-kusungiramo zinthu.
3. Ntchito ya okosijeni: kuteteza ndi kukongoletsa, kumatha kupakidwa utoto, kutetezedwa, kulimbitsa mphamvu ya mgwirizano ndi zokutira zachilengedwe, ndikulimbitsa mphamvu ya mgwirizano ndi zigawo zosaphimbidwa ndi zinthu zachilengedwe.
4. Kusungunuka kwachiwiri: Chogulitsacho chimasungunuka kawiri mwa kutseka kapena kuchotsa oxidize pamwamba pa chinthucho, chomwe chimatchedwa kusungunuka kwachiwiri.
1) Mitundu yosiyanasiyana pa chinthu chimodzi ikhoza kukhala yofanana kapena yosiyana kwambiri.
2) Kupanga kwa LOGO yomwe ikuwonekera pamwamba pa chinthucho. LOGO yomwe ikuwonekera pamwamba pa chinthucho ikhoza kusindikizidwa kapena kupezeka kudzera mu okosijeni yachiwiri.
XIⅠ.Zokhudza kujambula kwa waya wamakina
1. Kujambula waya wamakina ndi njira yopaka zizindikiro pamwamba pa chinthu kudzera mu makina okonza. Pali mitundu ingapo ya kujambula waya wamakina, monga mizere yolunjika, mizere yosasinthika, ulusi, ma corrugations, ndi mizere ya dzuwa.
2. Zipangizo zoyenera kujambula waya wamakina:
1) Kujambula waya wamakina ndi gawo la njira yochizira pamwamba pa zinthu za hardware.
2) Zinthu zapulasitiki sizingakokedwe mwachindunji ndi waya. Zinthu zapulasitiki zikamayikidwa m'madzi zimatha kukokedwanso ndi waya kuti zifike pamizere, koma chophimbacho sichiyenera kukhala chopyapyala kwambiri, apo ayi zimakhala zosavuta kusweka.
3) Pakati pa zipangizo zachitsulo, chojambula cha waya wamakina chodziwika kwambiri ndi aluminiyamu ndi chitsulo chosapanga dzimbiri. Popeza kuuma ndi mphamvu ya pamwamba pa aluminiyamu ndizochepa kuposa za chitsulo chosapanga dzimbiri, zotsatira za chojambula cha waya wamakina zimakhala bwino kuposa chitsulo chosapanga dzimbiri.
4) Zinthu zina za hardware.
XIⅠⅠ.Zokhudza kujambula ndi laser
1. Kujambula pogwiritsa ntchito laser, komwe kumadziwikanso kuti laser engraving kapena laser marking, ndi njira yochizira pamwamba pogwiritsa ntchito mfundo zowunikira.
2. Kugwiritsa ntchito laser geographic: Laser geographic ndi yoyenera pafupifupi zipangizo zonse, ndipo zipangizo ndi mapulasitiki ndi malo ofala. Kuphatikiza apo, pali zinthu za nsungwi ndi matabwa, plexiglass, mbale zachitsulo, galasi, miyala, kristalo, Corian, mapepala, mbale zamitundu iwiri, aluminiyamu oxide, chikopa, pulasitiki, epoxy resin, polyester resin, chitsulo chopopera, ndi zina zotero.
3. Kusiyana pakati pa kujambula kwa waya wa laser ndi kujambula kwa waya wamakina:
1) Kujambula waya pogwiritsa ntchito makina ndiko kupanga mawonekedwe pogwiritsa ntchito makina, pomwe kujambula waya pogwiritsa ntchito laser ndiko kuwotcha mawonekedwe pogwiritsa ntchito mphamvu ya kuwala kwa laser.
2) Ponena za izi, kapangidwe ka chojambula cha waya wamakina sikamveka bwino, pomwe kapangidwe ka chojambula cha waya wa laser kali komveka bwino.
3) Pamwamba pa chojambula cha waya wamakina pali phokoso ndi mikwingwirima ikakhudzidwa, pomwe pamwamba pa chojambula cha waya wa laser pali phokoso ndi mikwingwirima ikakhudzidwa.
XIⅠⅡ.Zokhudza kudula kowala kwambiri
Kudula kowala kwambiri ndiko kudula bwalo la bevels zowala m'mphepete mwa zinthu za hardware kudzera mu makina a CNC othamanga kwambiri.
1) Ndi gawo la njira yochizira pamwamba pa zinthu za hardware.
2) Pakati pa zipangizo zachitsulo, aluminiyamu ndiyo imagwiritsidwa ntchito kwambiri podula zinthu zowala kwambiri, chifukwa aluminiyamu ndi yofewa, imadula bwino kwambiri, ndipo imatha kukhala ndi mawonekedwe owala kwambiri pamwamba.
3) Mtengo wokonza zinthu ndi wokwera, ndipo nthawi zambiri umagwiritsidwa ntchito podula zitsulo m'mbali.
4) Imagwiritsidwa ntchito kwambiri m'mafoni a m'manja, zinthu zamagetsi, ndi zinthu zamagetsi.
XⅤZokhudza Kutsuka
1. Kutsuka ndi njira yodulira mapatani pamwamba pa chinthu pogwiritsa ntchito makina.
2. Malo ogwiritsira ntchito burashi:
1) Ndi gawo la njira yochizira pamwamba pa zinthu za hardware.
2) Mapepala odziwika achitsulo, zilembo za malonda kapena ma logo a kampani omwe ali pamenepo ali ndi mizere yokhotakhota kapena yowongoka ya silika.
3) Mapatani ena okhala ndi kuzama koonekera bwino pamwamba pa zinthu za hardware.
XⅥ. Zokhudza kuphulika kwa mchenga
Kupukuta mchenga ndi njira yoyeretsera ndi kupukuta pamwamba pa chinthu pogwiritsa ntchito mchenga wothamanga kwambiri. Mpweya wopanikizika umagwiritsidwa ntchito ngati mphamvu yopangira mtanda wothamanga kwambiri wothira zinthuzo (mchenga wa mkuwa, mchenga wa quartz, corundum, mchenga wachitsulo, mchenga wa Hainan) mwachangu kwambiri pamwamba pa chinthu chogwirira ntchito chomwe chiyenera kukonzedwa, kotero kuti mawonekedwe kapena mawonekedwe akunja kwa chinthu chogwirira ntchito asinthe. Chifukwa cha kukhudza ndi kudula kwa chinthu chogwirira ntchito pamwamba pake, pamwamba pa chinthu chogwirira ntchito pamakhala ukhondo winawake komanso kuuma kosiyanasiyana, ndipo mawonekedwe a makina a chinthu chogwirira ntchito amawongoleredwa, motero kumawonjezera kukana kutopa kwa chinthu chogwirira ntchito, kuwonjezera kuuma pakati pake ndi chophimba, kukulitsa kulimba kwa chophimbacho, komanso kuthandizira kulinganiza ndi kukongoletsa chophimbacho.
2. Kugwiritsa ntchito kuchuluka kwa mchenga
1) Kukonza chivundikiro cha workpiece ndi chomangira Sandblasting ingachotse dothi lonse monga dzimbiri pamwamba pa workpiece, ndikukhazikitsa chitsanzo chofunikira kwambiri (chomwe chimadziwika kuti malo ouma) pamwamba pa workpiece, ndipo chingapangitse kuti zikhale zovuta kwambiri mwa kusintha zinthu zosiyanasiyana zomangira za kukula kosiyanasiyana kwa tinthu, zomwe zimapangitsa kuti mphamvu yomangira pakati pa workpiece ndi chomangira ndi zinthu zomangira zikhale bwino. Kapena kupangitsa kuti zigawo zomangira zikhale zolimba komanso zabwino kwambiri.
2) Kuyeretsa ndi kupukuta malo ouma a zinthu zotayidwa ndi zinthu zogwirira ntchito pambuyo potentha Kupukuta mchenga kumatha kuyeretsa dothi lonse (monga sikelo, mafuta ndi zotsalira zina) pamwamba pa zinthu zotayidwa ndi zinthu zogwirira ntchito pambuyo potentha, ndikupukuta pamwamba pa chinthu chogwirira ntchito kuti chikhale bwino, kuti chinthu chogwirira ntchito chiwonetse mtundu wachitsulo womwewo komanso wofanana, zomwe zimapangitsa kuti chinthu chogwirira ntchito chiwoneke chokongola kwambiri.
3) Kuyeretsa ma burr ndi kukongoletsa pamwamba pa zinthu zopangidwa ndi makina Kupukuta mchenga kumatha kuyeretsa ma burr ang'onoang'ono pamwamba pa chinthu chogwirira ntchito ndikupangitsa pamwamba pa chinthucho kukhala posalala, kuchotsa kuwonongeka kwa ma burr ndikukweza mtundu wa chinthu chogwirira ntchito. Kuphatikiza apo, kupukuta mchenga kumatha kupanga zidutswa zazing'ono kwambiri pamalo olumikizirana pamwamba pa chinthu chogwirira ntchito, zomwe zimapangitsa kuti chinthucho chikhale chokongola komanso cholondola.
4) Konzani mphamvu za makina a ziwalo. Pambuyo pozipukuta ndi mchenga, ziwalo za makina zimatha kupanga malo ofanana komanso opindika komanso ozungulira pamwamba pa ziwalozo, kuti mafuta odzola asungidwe, motero kukonza mafuta odzola, kuchepetsa phokoso ndikuwonjezera nthawi yogwira ntchito ya makinawo.
5) Kupukuta Pa ntchito zina zapadera, kupukuta mchenga kumatha kubweretsa mawonekedwe osiyanasiyana kapena matte momwe mukufunira. Monga kupukuta zinthu zosapanga dzimbiri ndi mapulasitiki, kupukuta jade, pamwamba pa mipando yamatabwa, mapangidwe pamwamba pa galasi lozizira, ndi kupukuta pamwamba pa nsalu.
17. Zokhudza dzimbiri
1. Kudzimbiritsa ndi kudula dzimbiri, komwe kumatanthauza kugwiritsa ntchito zinthu zokongoletsera popanga mapangidwe kapena zolemba pamwamba pa chitsulo.
2. Kugwiritsa ntchito dzimbiri:
1) Ndi gawo la njira yochizira pamwamba pa zinthu za hardware.
2) Malo okongoletsera, omwe amatha kupanga mapangidwe ena ofewa komanso olembedwa pamwamba pa chitsulo.
3) Kukonza dzimbiri kumatha kupanga mabowo ang'onoang'ono ndi mipata.
4) Kudula ndi kupukuta nkhungu.
18. Zokhudza kupukuta
1. Kupukuta ndi njira yogwiritsira ntchito zida zina kapena njira zina kuti muwalitse pamwamba pa chinthu chogwirira ntchito. Cholinga chachikulu ndikupeza pamwamba posalala kapena galasi lowala, ndipo nthawi zina limagwiritsidwanso ntchito kuchotsa kuwala kowala (kopanda matte).
2. Njira zodziwika bwino zopukutira ndi monga: kupukuta kwa makina, kupukuta kwa mankhwala, kupukuta kwa electrolytic, kupukuta kwa ultrasonic, kupukuta kwamadzimadzi, ndi kupukuta kwa magnetic grinding.
3. Malo ogwiritsira ntchito kupukuta:
1) Kawirikawiri, zinthu zonse zomwe zimafuna malo owala ziyenera kupukutidwa.
2) Zinthu zopangidwa ndi pulasitiki sizimapukutidwa mwachindunji, koma zopukutidwazo zimapukutidwa.
19. Zokhudza kupondaponda kotentha
1. Kusindikiza kotentha, komwe kumadziwika kuti kusindikiza kotentha, ndi njira yapadera yosindikizira yomwe sigwiritsa ntchito inki. Chitsulo chosindikizira chachitsulo chimatenthedwa, chimayikidwa zojambulazo, ndipo zilembo kapena mapatani agolide amalembedwa pa chinthu chosindikizidwa. Chifukwa cha kukula kwachangu kwa zojambulazo zotentha ndi makampani opaka, kugwiritsa ntchito kusindikiza kotentha kwa aluminiyamu kwakhala kukukulirakulira.
2. Njira yoponda potentha imagwiritsa ntchito mfundo yoponda potentha kuti isamutse aluminiyamu mu aluminiyamu yopangidwa ndi electroplated pamwamba pa substrate kuti ipange zotsatira zapadera zachitsulo. Chifukwa chakuti chinthu chachikulu chomwe chimagwiritsidwa ntchito poponda potentha ndi aluminiyamu yopangidwa ndi electroplated, kuponda potentha kumatchedwanso kuponda potentha kwa aluminiyamu yopangidwa ndi electroplated. Chopondapo cha aluminiyamu chopangidwa ndi electroplated nthawi zambiri chimakhala ndi zigawo zingapo za zipangizo, maziko ake nthawi zambiri amakhala PE, kutsatiridwa ndi kuponda posiyanitsa, kupondapo mitundu, kupondapo zitsulo (kupondapo aluminiyamu) ndi kupondapo guluu.
Njira yoyambira yopopera zinthu zotentha ndi yakuti pansi pa kupanikizika, ndiko kuti, pamene aluminiyamu yophikidwa ndi electroplated ikakanizidwa ndi mbale yopopera zinthu zotentha ndi substrate, gawo la silicone resin losungunuka ndi guluu pa aluminiyamu yophikidwa ndi electroplated zimasungunuka ndi kutentha. Panthawiyi, kukhuthala kwa silicone resin yosungunuka ndi kutentha kumakhala kochepa, ndipo kukhuthala kwa guluu wapadera wokhudzidwa ndi kutentha kumawonjezeka pambuyo posungunuka ndi kutentha, kotero kuti gawo la aluminiyamu limachotsedwa pa filimu yoyambira ya aluminiyamu yophikidwa ndi electroplated ndikusamutsidwira ku substrate nthawi yomweyo. Kupsinjika kukachotsedwa, guluu limazizira mwachangu ndikulimba, ndipo gawo la aluminiyamu limalumikizidwa mwamphamvu ndi substrate, ndikumaliza njira yopopera zinthu zotentha.
3. Kusindikiza kotentha kuli ndi ntchito ziwiri zazikulu: chimodzi ndi kukongoletsa pamwamba, komwe kungawonjezere mtengo wowonjezera wa chinthucho. Kusindikiza kotentha pamodzi ndi njira zina zopangira zinthu monga ukadaulo wosindikiza zinthu kungawonetse bwino mphamvu yokometsera ya chinthucho: chachiwiri ndikupatsa chinthucho ntchito yabwino kwambiri yolimbana ndi zinthu zabodza, monga kugwiritsa ntchito ma logo a holographic positioning hot stamping trademark. Pambuyo posindikiza kotentha, chinthucho chimakhala ndi mawonekedwe omveka bwino komanso okongola, mitundu yowala komanso yokopa maso, kukana kuwonongeka komanso kukana nyengo. Pakadali pano, njira yosindikizira yotentha pa zilembo za ndudu zosindikizidwa imakhala ndi zoposa 85%. Pakupanga zithunzi, kusindikiza kotentha kumatha kukhala ndi gawo powonjezera kukhudza komaliza ndikuwonetsa mutu wa kapangidwe kake. Ndikoyenera kwambiri kukongoletsa zizindikiro ndi mayina olembetsedwa.
20. Zokhudza kusonkhana pamodzi
Kusunga mahema nthawi zambiri kumaonedwa kuti ndi kokongoletsa kokha, koma kwenikweni kuli ndi ubwino wambiri. Mwachitsanzo, m'mabokosi a zodzikongoletsera ndi zodzoladzola, kusunga mahema kumafunika kuti kuteteze zodzikongoletsera ndi zodzoladzola. Kungathenso kuletsa kuuma kwa madzi, kotero kumagwiritsidwa ntchito m'magalimoto, m'mabwato, kapena m'makina oziziritsira mpweya. Ntchito ziwiri zodziwika bwino zomwe ndingaganizire ndikusunga mahema patebulo la ceramic, ndipo ina ndi chotsukira cha vacuum cha Miele.
21. Zokhudza Zokongoletsa Zopanda Nkhungu
Kukongoletsa kosapangidwa ndi nkhungu nthawi zambiri kumaonedwa ngati njira yowonjezera yopangira jekeseni, osati njira ina yodziyimira payokha. Kuphimba chipinda chakunja cha foni yam'manja ndi nsalu kumawoneka kuti kumafuna luso lapamwamba kuti pakhale zotsatira zapadera, koma kumatha kupangidwa mwachangu komanso mokongola kudzera mu kukongoletsa kosapangidwa ndi nkhungu. Chofunika kwambiri, chitha kupangidwa mwachindunji pa nkhungu popanda kukonzedwanso kwina pamanja.
22. Zokhudza Kudzipaka Wokha
1. Chophimba ichi chili ndi mphamvu yodzichiritsa yokha mwamatsenga. Ngati pali mikwingwirima yaying'ono kapena mizere yopyapyala pamwamba, bola ngati yagundidwa ndi gwero la kutentha, pamwamba pake padzakonza zipsera zokha. Mfundo yake ndikugwiritsa ntchito kuchuluka kwa madzi a polima m'malo otentha kwambiri, kuti akatenthedwa, aziyenda kupita ku mikwingwirima kapena mabala chifukwa cha kuchuluka kwa madzi ndikudzaza. Kukonza pamwamba kumeneku kungapereke chitetezo chosayerekezeka komanso cholimba.
Ndi yabwino kwambiri poteteza magalimoto ena, makamaka tikayimitsa galimotoyo padzuwa, utoto womwe uli pamwamba pake umakonza mizere yaying'ono kapena mikwingwirima, zomwe zimapangitsa kuti malo ake akhale abwino kwambiri.
2. Ntchito zina: Kuwonjezera pa kuteteza mapanelo a thupi, ingagwiritsidwe ntchito pamwamba pa nyumba mtsogolo?
23. Zokhudza kupaka madzi
1. Zophimba zachikhalidwe zosalowa madzi ziyenera kuphimbidwa ndi filimu, zomwe sizimangowoneka bwino, komanso zimasintha mawonekedwe a pamwamba pa chinthucho. Chophimba chosalowa madzi chomwe chinapangidwa ndi P2I chimagwiritsa ntchito vacuum sputtering kuti chigwirizane ndi chophimba chosalowa madzi cha polima pamwamba pa chogwirira ntchito pamalo otsekedwa kutentha kwa chipinda. Popeza makulidwe a chophimbachi ali mu nanometers, mawonekedwe ake ndi osawoneka bwino. Njirayi imagwira ntchito pazinthu zosiyanasiyana ndi mawonekedwe a geometric. Ngakhale zinthu zina zokhala ndi mawonekedwe ovuta komanso kuphatikiza zinthu zingapo zimatha kuphimbidwa bwino ndi chophimba chosalowa madzi ndi P2I.
2. Ntchito zina: Ukadaulo uwu ukhoza kupereka ntchito zosalowa madzi pazinthu zamagetsi, zovala, nsapato, ndi zina zotero. Zipu za zovala ndi malo olumikizirana azinthu zamagetsi zimatha kuphimbidwa. Zina, kuphatikizapo zida zolondola za labotale ndi zida zachipatala, ziyeneranso kukhala ndi ntchito zosalowa madzi. Mwachitsanzo, chotsitsa madzi mu labotale chiyenera kukhala ndi ntchito yoletsa madzi kuti chisamamatire madzi, kuti zitsimikizire kuti kuchuluka kwa madzi mu kuyesako kuli kolondola komanso kosatayika.
Nthawi yotumizira: Epulo-22-2025