Inkqubo yonyango yomgangatho weemveliso zokupakisha izithambiso zisiphumo sokuhlanganiswa okusebenzayo kombala, ukugqoka, inkqubo, izixhobo, njl.
Ⅰ. Malunga nokutshiza
1. Ukutshiza lolona nyango luqhelekileyo lomphezulu, lusebenza kuzo zombini iiplastiki kunye nehardware. Ukutshiza ngokubanzi kubandakanya ukutshiza kwe-oyile, ukutshiza ngomgubo, njl., kwaye eyona ixhaphakileyo kukutshiza ngeoyile. Iingubo ezitshiziweyo zaziwa ngokuba ziipeyinti, ezenziwe ngeentlaka, ii-pigments, izinyibilikisi, kunye nezinye izongezo. Ukutshiza ngeplastiki ngokuqhelekileyo kuneedyasi ezimbini zepeyinti, enye enombala phezu komhlaba ibizwa ngokuba yi-topcoat, kwaye owona maleko ucacileyo phezu komhlaba kuthiwa yipeyinti ekhuselayo.
2. Intshayelelo yenkqubo yokutshiza:
1) Ukucoca kwangaphambili. Njengokususwa kothuli lwe-electrostatic.
2) Ukutshiza i-topcoat. Ingubo engaphezulu ngokuqhelekileyo ngumbala onokubonwa phezu komhlaba.
3) Ukomisa i-topcoat. Ikwahlulwe ngokumisa kwendalo kwindawo yokushisa kwegumbi kunye nokumisa okukhethekileyo kwe-oven.
4) I-topcoat yokupholisa. Ukomisa i-oven ekhethekileyo kufuna ukupholisa.
5) Ukutshiza ipeyinti yokukhusela. Ipeyinti yokukhusela isetyenziselwa ukukhusela i-topcoat, uninzi lwazo iipeyinti ezicacileyo.
6) Ukunyanga ipeyinti yokukhusela.
7) Ukuhlolwa kwe-QC. Jonga ukuba iyazanelisa na iimfuno.
3. Ioli yerabha
Ioyile yerabha, ekwaziwa ngokuba yipeyinti elastiki, ipeyinti evakalayo ngesandla, yipeyinti enamacandelo amabini aphezulu elalastiki evakala ngesandla. Imveliso etshizwe ngale peyinti inochuku olukhethekileyo oluthambileyo kunye nokuvakala komphezulu we-elastic. Ukungalungi kweoli yerabha yindleko ephezulu, ukuqina ngokubanzi, kwaye kulula ukuwa emva kokusetyenziswa kwexesha elide. Ioyile yerabha isetyenziswa kakhulu kwiimveliso zonxibelelwano, iimveliso ezivakalayo-ezibonwayo, iMP3, iigobolondo zefowuni ephathwayo, imihombiso, ulonwabo kunye neemveliso zokuzonwabisa, izibambo zekhonsoli yemidlalo, izixhobo zobuhle, njl.
4. Ipeyinti ye-UV
1) Ipeyinti ye-UV sisishunqulelo sesiNgesi semitha ye-ultraviolet (Ultra-VioletRay). Uluhlu oluqhelekileyo lwamaza e-UV luyi-200-450nm. Ipeyinti ye-UV inokunyangwa kuphela phantsi kokukhanya kwe-ultraviolet.
2) Iimpawu zepeyinti ye-UV: i-transparent and bright, high hardness, fast fixing speed, high production performance, i-topcoat ekhuselayo, ukuqina kunye nokukhanyisa umphezulu.
Ⅱ. Malunga nokufakwa kwamanzi
1. Ukufakwa kwamanzi yinkqubo ye-electrochemical. Ngokwemigaqo ye-layman, yindlela yokucubungula umphezulu entywilisela iinxalenye zemveliso ezifuna ukuhlanjululwa kwi-electrolyte, idlulise umbane wangoku, kwaye ifake isinyithi kumphezulu weendawo nge-electrolysis ukwenza iyunifomu, i-dense, kunye ne-bonding metal layer.
2. Izinto ezilungele ukufakwa kwamanzi: Eyona nto ixhaphakileyo yi-ABS, ngokukhethekileyo i-electroplating grade ABS. Ezinye iiplastiki eziqhelekileyo ezifana ne-PP, i-PC, i-PE, njl.
Imibala eqhelekileyo yendawo: igolide, isilivere, emnyama, umbala wompu.
Iziphumo eziqhelekileyo ze-electroplating: iglosi ephezulu, i-matte, i-matte, ixutywe, njl.
Ⅲ. Malunga ne-vacuum plating
1. I-vacuum plating luhlobo lwe-electroplating. Yindlela yokwaleka umaleko obhityileyo wesinyithi phezu komgangatho wemveliso kwisixhobo esifunxa kakhulu.
2. Inkqubo yokuhamba kwe-vacuum plating: ukucoca umphezulu-antistatic-primer spraying-primer baking-vacuum coating-topcoat spraying-topcoat baking-quality inspection-packaging.
3. Izinto eziluncedo kunye nokungalunganga kwe-vacuum plating:
1) Kukho izinto ezininzi zeplastiki ezinokuthi zenziwe nge-electroplated.
2) Inokuthi ifakwe umbala ngemibala ecebileyo.
3) Iimpawu zeplastiki azitshintshwanga ngexesha le-electroplating, kwaye i-electroplating yendawo ifanelekile.
4) Akukho lulwelo lwenkunkuma oluveliswayo, oluhambelana nokusingqongileyo.
I-5) I-vacuum plating engekho-conductive inokwenziwa.
I-6) Impembelelo ye-electroplating ikhanya kwaye ikhanya ngaphezu kokutyalwa kwamanzi.
I-7) Imveliso ye-vacuum plating iphezulu kunokutya kwamanzi.
Ukungalungi kwayo ngolu hlobo lulandelayo:
I-1) Isantya esineziphene se-vacuum plating siphezulu kuneso samanzi.
2) Ixabiso le-vacuum plating liphezulu kunelo lokutyalwa kwamanzi.
I-3) Umphezulu we-vacuum coating ayinyanzeli kwaye ifuna ukukhuselwa kwe-UV, ngelixa ukufakwa kwamanzi ngokubanzi akufuni ukukhuselwa kwe-UV.
Ⅳ. Malunga ne-IMD/In-Mold Decoration Technology
1. Igama lesiTshayina le-IMD: I-In-Mold Decoration Technology, ekwabizwa ngokuba yitekhnoloji yokunxiba-free. Igama lesiNgesi: I-In-Mold Decoration, i-IMD yiteknoloji yokuhlobisa i-surface ethandwa ngamazwe ngamazwe, kunye nefilimu ecacileyo ecacileyo phezu komhlaba, i-pattern yepateni eprintiweyo phakathi, i-back injection layer, kunye ne-inki embindini, onokuthi wenze imveliso imelane nokungqubuzana, ukuthintela umphezulu ukuba ungakrwelwa, kwaye ugcine umbala ugqamile ixesha elide kwaye ungabi lula ukucima.
I-IMD in-mold yokuhombisa yinkqubo entsha yemveliso ezenzekelayo. Xa kuthelekiswa neenkqubo zemveli, i-IMD inokwenza lula amanyathelo okuvelisa kunye nokunciphisa amacandelo e-disassembly, ngoko inokuvelisa ngokukhawuleza kwaye igcine ixesha kunye neendleko. Kananjalo ineenzuzo zokuphucula umgangatho, ukwandisa ubunzima bomfanekiso kunye nokuphucula ukuqina kwemveliso. I-IMD ngoku yeyona ndlela isebenzayo. Kukuprinta, ukubunjwa koxinzelelo oluphezulu, ukubetha kumphezulu wefilimu, kwaye ekugqibeleni udibanise kunye neplastiki ukwenza, ukuphelisa iinkqubo zokusebenza zesibini kunye neeyure zabasebenzi. Ngokukodwa xa ukhanyisa umva, iindawo ezininzi ezigobileyo, ukuxelisa isinyithi, ukucutshungulwa kweenwele, iipateni zokukhanya ezinengqiqo, ukuphazamiseka kweembambo, njl., Ezingenakuphathwa ngokuprinta kunye neenkqubo zokupeyinta, lixesha lokusebenzisa inkqubo ye-IMD.
I-IMD in-mold yokuhombisa inokutshintsha iinkqubo ezininzi zemveli, ezinjengokudluliselwa kwe-thermal, ukutshiza, ukuprinta, i-electroplating kunye nezinye iindlela zokuhombisa imbonakalo. Ngokukodwa kwiimveliso ezifuna imifanekiso yemibala emininzi, izibane zasemva, njl.
Ewe kunjalo, kufuneka kuqatshelwe apha: ayizizo zonke izihombiso zomphezulu weplastiki ezinokutshintshwa buchwephesha be-IMD. I-IMD isenayo i-bottlenecks yethekhnoloji yezinto (ezifana nobudlelwane obuphambeneyo phakathi kobunzima kunye nokwelula, ukuchaneka kokumisa, isithuba phakathi kweemilo ezikhethekileyo kunye namaqhuma, i-angle yedrafti, njl. njl.) Iimveliso ezithile kufuneka zibonelele ngemizobo ye-3D yeenjineli eziqeqeshiweyo ukuba zihlalutye.
2. I-IMD ibandakanya i-IML, i-IMF, kunye ne-IMR
I-IML: KWILEBILI YOKUMBUMBA (ubuchule obubeka iphepha eliprintiweyo lokuhombisa eligotyiweyo kumngundo wokutofa, ize igalele intlaka kumaleko we-inki ngasemva kwiphepha elibunjiweyo ukwenza intlaka kunye neshiti lidityaniswe kwimilo enye eqinileyo.
I-IMF: KWIFILM YOKUBUMBA (iphantse ifane ne-IML kodwa isetyenziswa ikakhulu ekusetyenzweni kwe-3D esekwe kwi-IML. Ushicilelo → ukubumba → ukugqobhoza → inaliti yeplastiki yangaphakathi. Qaphela: ukubumba ubukhulu becala yi-PC vacuum\uxinzelelo oluphezulu.) (ifanele imveliso yodidi oluphezulu, imveliso ye-3D);
I-IMR: KWI-ROLLER YOKUBAMBISA (ingqwalasela ikuleko lokukhulula kwirabha. I-PET FILM → i-arhente yokukhupha ushicilelo → inki yoshicilelo → incatho yokuprinta → inaliti yeplastiki yangaphakathi → i-inki yeplastiki yokudibanisa → emva kokuvula ukubumba, irabha iya kuzikhulula ngokuzenzekelayo kwi-inki. I-Japan iyibiza ngokuthi ukuhanjiswa kwe-thermal okanye umatshini wokufudumeza, i-CCDLL yokusebenza kwe-thermal kunye nokuhanjiswa kwe-almadi. Umjikelo wakhe wokwenza ngokwezifiso iphepha lide, ixabiso lokungunda liphezulu, itekhnoloji ayithunyelwa ngaphandle, kuphela icala laseJapan linayo (ifilimu ephezu kwemveliso isusiwe, ishiya i-inki kuphela kumphezulu wemveliso.);
3. Umahluko phakathi kwe-IML, i-IMF kunye ne-IMR (nokuba ifilimu encinci ishiywe phezu komhlaba).
Izinto eziluncedo kwiimveliso ze-IMD:
I-1) Ukuchasana nokukrala, ukuxhathisa okuqinileyo kwe-corrosion, kunye nobomi benkonzo ende.
2) Uluvo oluhle olunemigangatho emithathu.
3) I-Dustproof, ubungqina bokufuma, kunye nekhono elinamandla lokuchasana nokuguqulwa.
4) Umbala unokutshintshwa ngokuthanda, kwaye iphethini ingatshintshwa ngokuthanda.
5) Ipateni ibekwe ngokuchanekileyo.
V. Malunga nokuprintwa kwesikrini sesilika
1. Ukuprintwa kwesikrini sesilika yindlela yakudala kodwa esetyenziswa ngokubanzi.
1) Sebenzisa i-scraper ukufaka i-inki kwisikrini.
2) Sebenzisa i-scraper kwi-engile esisigxina ukuze udibanise i-inki kwelinye icala. Ngeli xesha, i-inki iya kuprintwa kwinto eprintiweyo ngenxa yokungena ngokuhambelana nomzekelo xa isikrini senziwa, kwaye sinokuprintwa ngokuphindaphindiweyo.
3) Isikrini esiprintiweyo sinokugcinwa kwaye sisetyenziswe emva kokuhlamba.
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Ⅵ. Malunga noshicilelo lwephedi
1. Ukushicilela ngephedi yenye yeendlela ezikhethekileyo zokuprinta. Inokushicilela umbhalo, imizobo kunye nemifanekiso kumphezulu wezinto ezingaqhelekanga, kwaye ngoku iba yinto ebalulekileyo yoshicilelo olukhethekileyo. Umzekelo, okubhaliweyo kunye neepateni kumphezulu weefowuni eziphathwayo ziprintwa ngolu hlobo, kwaye ukuprintwa komphezulu kweemveliso ezininzi ze-elektroniki ezinje ngeebhodibhodi zekhompyuter, izixhobo, kunye neemitha zonke zigqitywe ngokuprintwa kweepadi.
2. Inkqubo yokushicilela iphedi ilula kakhulu. Isebenzisa intsimbi (okanye ubhedu, iplastiki ye-thermoplastic) kunye nentloko yokushicilela iphedi egobileyo eyenziwe ngezinto zerabha ye-silicone. I-inki kwi-gravure ifakwe kumphezulu wentloko yokushicilela iphedi, kwaye emva koko icinezelwe ngokubhekiselele kumphezulu wento efunekayo ukuprinta okubhaliweyo, iipatheni, njl.
3. Umahluko phakathi koshicilelo lwephedi kunye noshicilelo lwesikrini sesilika:
I-1) Ukuprintwa kwe-Pad ifanelekile kwimigangatho egobileyo engaqhelekanga kunye neendawo ezigobileyo ezinee-arcs ezinkulu, ngelixa ukuprintwa kwesikrini se-silika kufanelekile kwiindawo ezisicaba kunye neendawo ezincinci ezigobileyo.
I-2) Ukuprintwa kwePad kufuna ukuba iipleyiti zetsimbi zibonakaliswe, ngelixa ukuprintwa kwesikrini sesilika kusebenzisa izikrini.
3) Ushicilelo lwePad lushicilelo lokudlulisa, ngelixa ukuprintwa kwesikrini sesilika kukushicilela ngokuthe ngqo ukuvuza.
I-4) Izixhobo zomatshini ezisetyenziswa zimbini zihluke kakhulu.
VII. Malunga nokuprintwa kokuhanjiswa kwamanzi
1. Ukuprintwa kokuhanjiswa kwamanzi, okuqhelekileyo kwaziwa ngokuba yi-decals yamanzi, kubhekisela ekudlulisweni kweepateni kunye neepatheni kwiifilimu ezinyibilikayo zamanzi kwi-substrates ngoxinzelelo lwamanzi.
2. Uthelekiso phakathi kokudluliselwa kwamanzi kunye ne-IML:
Inkqubo ye-IML: indawo yepateni echanekileyo, i-arbitrary pattern edge wrapping (i-chamfer okanye i-undercut ayinakusongwa), isiphumo sepateni eguquguqukayo, kwaye ingaze iphele.
Ugqithiso lwamanzi: indawo yepateni engachanekanga, ukusongwa komda wepatheni elinganiselweyo, isiphumo sepateni esilinganiselweyo (isiphumo soshicilelo esikhethekileyo asinakufezekiswa), kwaye siya kuphelelwa.
VIII. Malunga nokutshintshwa kwe-thermal
1. Ukutshintshwa kwe-Thermal yinkqubo yokushicilela ekhulayo eye yaziswa ukusuka phesheya iminyaka engaphezu kwe-10 kuphela. Indlela yoshicilelo yale nkqubo yahlulwe ibe ngamacandelo amabini: ukutshintshela ukuprintwa kwefilimu kunye nokuhanjiswa. Ukutshintshela ushicilelo lwefilimu kwamkela ukuprintwa kwamachaphaza (isisombululo ukuya kuthi ga kwi-300dpi), kwaye ipateni iprintwe kwangaphambili kumphezulu wefilimu. Ipateni eprintiweyo ityebileyo kwiileya, ezikhanyayo ngombala, zihlala ziguquguquka, kunye nokwahlukana kombala omncinci kunye nokuphindaphinda okulungileyo. Iyakwazi ukuhlangabezana neemfuno zomyili kwaye ifanelekile kwimveliso yobuninzi; ukugqithiswa kokuhanjiswa kusebenzisa umatshini wokuhambisa i-thermal ukusetyenzwa (ukufudumala kunye noxinzelelo) kanye ukudlulisa iphethini ecocekileyo kwifilimu yokudlulisa kwindawo yemveliso. Emva kokubumba, i-ink layer kunye ne-surface yemveliso idibeneyo, eyinyani kwaye intle, iphucula kakhulu ibakala lemveliso. Nangona kunjalo, ngenxa yomxholo ophezulu wobugcisa benkqubo, izinto ezininzi kufuneka zingeniswe.
2. Inkqubo yokutshintshwa kwe-thermal isetyenziswe kwiindawo ezahlukeneyo zeemveliso ezifana ne-ABS, i-PP, iplastiki, iplanga, kunye nentsimbi edibeneyo. Ifilimu yokudlulisa i-thermal inokuqulunqwa kwaye iveliswe ngokweemfuno zabathengi, kwaye ipateni inokudluliselwa kumphezulu we-workpiece ngokucinezela okutshisayo ukuphucula ibakala lemveliso. Inkqubo yokudlulisa i-thermal isetyenziswa ngokubanzi kwiiplastiki, izithambiso, iithoyi, izixhobo zombane, izinto zokwakha, izipho, ukupakishwa kokutya, izinto zokubhala kunye namanye amashishini.
IX. Malunga noshicilelo lwedayi ye-thermal sublimation
1. Le ndlela yenzelwe ngokukhethekileyo umhlobiso womphezulu weemveliso ezenziwe ngaphambili kunye neemveliso zeplastiki ezithathu. Le ndlela ayikwazi ukubonelela ukuchasana nokuqala kunye nolunye ukhuseleko lomgangatho wemveliso. Ngokuchasene noko, inokubonelela ngomgangatho wokuprinta ekungelula ukubuna kwaye usenako ukubonisa imibala emihle nokuba ikrwelwe. Ngokungafaniyo noshicilelo lwesikrini okanye ukupeyinta, ukugcwala kombala okuvezwa yile ndlela kuphezulu kakhulu kunezinye iindlela zokubala.
2. Idayi esetyenziswe kwi-sublimation ye-thermal inokungena malunga ne-20-30 microns ebusweni bezinto eziphathekayo, ngoko ke nokuba umphezulu ukhutshiwe okanye uhlanjululwe, umbala wayo unokugcinwa ukhanya kakhulu. Le ndlela ikwasetyenziswa ngokubanzi kwiimveliso ezahlukeneyo, kubandakanywa ilaptop yeSONY VAIO. Le khompyutha isebenzisa le ndlela ukwenza unyango olungaphezulu lwemibala eyahlukeneyo kunye neepateni, isenza le mveliso yahluke ngakumbi kwaye ibe yeyomntu.
Ⅹ. Malunga nevanishi yokubhaka
1. I-varnish yokubhaka ithetha ukuba emva kokutshiza okanye ukupeyinta, i-workpiece ayivunyelwe ukunyanga ngokwemvelo, kodwa i-workpiece ithunyelwa kwigumbi lokubhaka, kwaye umgca wepeyinti uphiliswa ngokufudumeza kombane okanye ukufudumeza okude kwe-infrared.
2. Umahluko phakathi kwe-varnish yokubhaka kunye nepeyinti eqhelekileyo: Emva kokubhaka i-varnish, umgca wepeyinti udibene ngakumbi, akulula ukuwa, kwaye ifilimu yepeyinti ifana kwaye umbala ugcwele.
3. Inkqubo ye-piano lacquer luhlobo lwenkqubo yokubhaka i-varnish. Inkqubo yayo inzima kakhulu. Okokuqala, i-putty kufuneka isetyenziswe kwibhodi yokhuni njengomgangatho ophantsi wokutshiza ipeyinti; emva kokulinganisa i-putty, linda i-putty ukuba yome, kwaye uyipholise kakuhle; uze utshize i-primer 3-5 ngokuphindaphindiweyo, kwaye uyipholise nge-sandpaper yamanzi kunye nelaphu lokugaya emva kokutshiza ngalunye; ekugqibeleni, fafaza 1-3 amaxesha topcoat ekhazimlayo, uze usebenzise ukubhaka ubushushu eliphezulu ukunyanga umaleko ipeyinti. I-primer yipeyinti ekhanyelwayo ecacileyo enobunzima obumalunga ne-0.5mm-1.5mm. Nokuba ubushushu bekomityi yentsimbi yi-60-80 degrees, akuyi kubakho ngxaki kumphezulu wayo!
XI. Malunga ne-oxidation
1. I-oxidation ibhekiselele kwintshukumo yeekhemikhali phakathi kwento kunye neoksijini esemoyeni, ebizwa ngokuba yi-oxidation reaction. Yinto yendalo. I-oxidation echazwe apha ibhekisa kwinkqubo yonyango lomphezulu weemveliso zehardware. Yimpendulo ye-electro-oxidation elawulwa ngabantu. I-Anodic oxidation isetyenziswa ngokubanzi.
2. Inkqubo yokuhamba: ukuhlamba i-alkali--amanzi okuhlamba-i-bleaching-amanzi-amanzi-ukusebenza-amanzi okuhlamba-aluminiyam oxidation-amanzi okuhlamba-ukudaya-amanzi ukuhlamba-ukutywina-amanzi okuhlamba-ukumisa-umgangatho wokuhlola-indawo yokugcina impahla.
3. Indima ye-oxidation: ikhusela kunye nokuhlobisa, ingaba nombala, i-insulated, iphucula amandla okubambisana kunye neengubo ze-organic, kunye nokuphucula amandla okudibanisa kunye neengqungquthela zokugubungela i-inorganic.
4. I-oxidation yesibini: Imveliso i-oxidized kabini ngokuvimba okanye i-deoxidizing ubuso bemveliso, ebizwa ngokuba yi-secondary oxidation.
I-1) Imibala eyahlukileyo kwimveliso efanayo ingaba kufutshane okanye ihluke kakhulu.
2) Ukuveliswa kwe-LOGO ephuma kumphezulu wemveliso. I-LOGO ephuma kumphezulu wemveliso inokugxilwa okanye ifumaneke nge-oxidation yesibini.
XIⅠ.Malunga nomzobo wocingo lomatshini
1. Umzobo wocingo lomatshini yinkqubo yokuhlikihla amanqaku kumphezulu wemveliso ngokulungiswa komatshini. Kukho iintlobo ezininzi zomzobo wocingo owenziwe ngoomatshini, njengemigca ethe tye, imigca engacwangciswanga, imisonto, iintambo, kunye nemigca yelanga.
2. Izinto ezilungele umzobo wocingo ngoomatshini:
I-1) Umzobo we-Mechanical wire ungowenkqubo yonyango lomphezulu weemveliso ze-hardware.
2) Iimveliso zePlastiki azinakutsalwa ngokuthe ngqo ngocingo. Iimveliso zePlastiki emva kokutyalwa kwamanzi nazo zinokutsalwa ngocingo ukuze zifezekise imigca, kodwa ukugquma akufuneki kube kubhityile kakhulu, ngaphandle koko kulula ukuqhawuka.
3) Phakathi kwezinto zetsimbi, umzobo oqhelekileyo wocingo lomatshini yi-aluminium kunye nensimbi engenasici. Ekubeni ubunzima bomphezulu kunye namandla e-aluminiyam angaphantsi kunezo zensimbi engenasici, i-mechanical wire drawing effect ingcono kunentsimbi engenasici.
4) Ezinye iimveliso zehardware.
XIⅠⅠ.Malunga nokukrolwa kwelaser
1. I-Laser engraving, eyaziwa ngokuba yi-laser engraving okanye i-laser marking, yinkqubo yonyango lomphezulu usebenzisa imigaqo ye-optical.
2. Ukusetyenziswa kwe-laser engraving: I-Laser engraving ifanelekile phantse zonke izinto, kunye ne-hardware kunye neeplastiki ziyimihlaba eqhelekileyo. Ukongeza, kukho i-bamboo kunye neemveliso zokhuni, i-plexiglass, iipleyiti zetsimbi, iglasi, ilitye, ikristale, iCorian, iphepha, iipleyiti ezinemibala emibini, i-aluminium oxide, isikhumba, iplastiki, i-epoxy resin, i-polyester resin, isinyithi esitshiziweyo, njl.
3. Umahluko phakathi komzobo wocingo lwelaser kunye nomzobo wocingo ngoomatshini:
I-1) Umzobo we-Mechanical wire kukwenza ukuthungwa ngokwenziwa ngoomatshini, ngelixa umzobo we-laser wire kukutshisa ukuthungwa ngamandla okukhanya kwelaser.
2) Ngokubhekiselele ekuthetheni, ukuthungwa komzobo wocingo lomatshini akucaci kakuhle, ngelixa ukuthungwa komzobo we-laser wire kucacile.
3) Umphezulu womzobo wocingo owenziwe ngomatshini unengqiqo yee-bumps kunye ne-concavities xa ibanjwe, ngelixa umphezulu we-laser umzobo wocingo unomqondo we-bumps kunye ne-concavities xa uphathwa.
XIⅠⅡ.Malunga nokucheba okukhazimlayo okuphezulu
I-high-gloss trimming kukusika isangqa se-bevels eqaqambileyo kumda weemveliso ze-hardware ngomatshini we-CNC okhawulezayo.
I-1) Yeyomsebenzi wonyango womhlaba weemveliso ze-hardware.
2) Phakathi kwezinto zetsimbi, i-aluminium yeyona nto isetyenziselwa ukusika i-gloss high-gloss, kuba i-aluminium ithambile, inomsebenzi obalaseleyo wokusika, kwaye inokufumana umphumo oqaqambileyo kakhulu.
I-3) Iindleko zokucubungula ziphezulu, kwaye ngokuqhelekileyo zisetyenziselwa ukusika iinxalenye zentsimbi.
4) Isetyenziswa kakhulu kwiifowuni eziphathwayo, iimveliso zombane, kunye neemveliso zedijithali.
XⅤ. Malunga nebrashi
1. Ukuxubha kuyindlela yokusika iipatheni kumphezulu wemveliso ngokulungiswa komatshini.
2. Ukubrasha iindawo zokufaka izicelo:
I-1) Yeyomsebenzi wonyango womhlaba weemveliso ze-hardware.
2) Iipleyiti zesinyithi, iilebhile zemveliso okanye iilogo zenkampani kuzo zinemigca yesilika etyekeleyo okanye ethe tye.
3) Ezinye iipatheni ezinobunzulu obucacileyo kumphezulu weemveliso ze-hardware.
XⅥ. Malunga nokuqhunyiswa kwesanti
I-Sandblasting yinkqubo yokucoca kunye ne-roughening umphezulu we-substrate ngempembelelo yokuhamba kwesanti yesantya esiphezulu. Umoya ocinezelekileyo usetyenziswa njengamandla okwenza umqadi wejet ohamba ngesantya esiphezulu ukutshiza izinto (isanti yentsimbi yobhedu, isanti ye-quartz, i-corundum, isanti yentsimbi, isanti yaseHainan) ngesantya esiphezulu phezu komphezulu womsebenzi oza kucutshungulwa, ukwenzela ukuba imbonakalo okanye imilo yomphezulu wangaphandle wendawo yokusebenza utshintshe. Ngenxa yempembelelo kunye nesenzo sokusika i-abrasive kumphezulu womsebenzi, umphezulu we-workpiece ufumana iqondo elithile lokucoceka kunye noburhabaxa obuhlukeneyo, kunye neempawu zoomatshini bomphezulu womsebenzi ziyaphuculwa, ngaloo ndlela kuphuculwe ukuxhathisa ukudinwa kwesixhobo sokusebenza, ukwandisa ukunamathela phakathi kwayo kunye nokwaleka, ukwandisa ukuqina kwengubo, kunye nokulinganisa kunye nokuququzelela ukuhombisa.
2. Umda wokusetyenziswa kwesanti
I-1) Ukulungiswa kwangaphambili kwe-workpiece yokwambathisa kunye nokudibanisa i-Sandblasting inokususa konke ukungcola okufana nomhlwa phezu kwendawo yokusebenza, kunye nokuseka ipateni ebaluleke kakhulu (eyaziwa ngokuba yindawo enqabileyo) kumphezulu we-workpiece, kwaye inokufikelela kwiidigri ezahlukeneyo zobunzima ngokutshintshela i-abrasives yobukhulu bamasuntswana ahlukeneyo, ukuphucula kakhulu amandla okudibanisa phakathi kwe-workpiece kunye ne-workpiece. Okanye wenze iindawo ezidityanisiweyo zibotshelelwe ngokuqinileyo kwaye zibe nomgangatho ongcono.
2) Ukucocwa kunye nokucocwa kweendawo ezirhabaxa zokuphosa kunye nezinto zokusebenza emva konyango lobushushu I-Sandblasting inokucoca yonke inkunkuma (efana nesikali, ioyile kunye nezinye iintsalela) kumphezulu wokusakha kunye ne-forgings kunye nezinto zokusebenza emva kokunyanga ubushushu, kunye nokupolisha umphezulu we-workpiece ukuphucula ukugqitywa kwe-workpiece, ukwenzela ukuba i-workpiece ibonise iyunifomu kunye nokuhambelana kombala wentsimbi, ukwenza imbonakalo yombala wesinyithi.
3) Ukucoca i-Burr kunye nobuhle bomphezulu weendawo ezenziwe ngoomatshini I-Sandblasting inokucoca i-burrs encinci kumphezulu we-workpiece kwaye yenza umphezulu we-workpiece ube lula, ukuphelisa umonakalo we-burrs kunye nokuphucula ibakala lomsebenzi. Ukongeza, i-sandblasting inokudala iifayili ezincinci kakhulu ekudibaneni kwendawo yokusebenza, okwenza i-workpiece ibe yinhle ngakumbi kwaye ichaneke ngakumbi.
4) Ukuphucula iimpawu zomatshini zamalungu. Emva kokuqhunyiswa kwesanti, iinxalenye zoomatshini zinokuvelisa iyunifomu kunye ne-concave entle kunye ne-convex ebusweni bamacandelo, ukuze i-oyile yokuthambisa igcinwe, ngaloo ndlela iphucula iimeko zokuthambisa, ukunciphisa ingxolo kunye nokwandisa ubomi benkonzo yomatshini.
5) Isiphumo sokupholisha Kweminye imisebenzi yenjongo eyodwa, i-sandblasting inokufikelela kwimiboniso eyahlukeneyo okanye i-matte ngokuthanda. Okufana nokupholishwa kwezixhobo zokusebenza zentsimbi engatyiwayo kunye neeplastiki, ukupolishwa kwejade, umphezulu we-matte wefanitshala yomthi, iipateni kumphezulu weglasi ekhenkcezayo, kunye nokucocwa komphezulu welaphu.
17. Malunga nomhlwa
1. I-Corrosion yi-corrosion carving, ebhekisela ekusebenziseni izinto zokuhombisa ukuvelisa iipateni okanye isicatshulwa kwindawo yesinyithi.
2. Ukusetyenziswa komhlwa:
I-1) Yeyomsebenzi wonyango womhlaba weemveliso ze-hardware.
2) Umphezulu wokuhombisa, onokwenza iipateni ezithambileyo kunye nesicatshulwa kwindawo yesinyithi.
I-3) Ukulungiswa kwe-Corrosion kunokuvelisa imingxuma emincinci kunye ne-grooves.
4) I-mold etching kunye nokuluma.
18. Malunga nokupholisha
1. Ukupholisha yinkqubo yokusebenzisa ezinye izixhobo okanye iindlela zokukhanyisa umphezulu we-workpiece. Eyona njongo iphambili kukufumana indawo egudileyo okanye isicwebe semibuko, kwaye ngamanye amaxesha ikwasetyenziselwa ukuphelisa iglosi (matte).
2. Iindlela eziqhelekileyo zokupholisha ziquka: ukupolisha ngoomatshini, ukupholishwa kweekhemikhali, ukupholishwa kwe-electrolytic, ukupholishwa kwe-ultrasonic, ukupholisa ulwelo, kunye nokupholishwa kwemagnethi yokusila.
3. Ukuguquguquka kweendawo zokufaka izicelo:
1) Ngokubanzi, zonke iimveliso ezifuna indawo eqaqambileyo kufuneka zicocwe.
2) Iimveliso zePlastiki azicocwa ngokuthe ngqo, kodwa i-abrasive ipholishiwe.
19. Malunga nesitampu esishushu
1. Isitampu esishushu, ngokuqhelekileyo esibizwa ngokuba yi-hot stamping, yinkqubo ekhethekileyo yokushicilela engasebenzisi i-inki. Isitya sokushicilela sesinyithi sishushu, i-foil isetyenziswe, kwaye isicatshulwa segolide okanye iipateni zigxininiswe kwizinto eziprintiweyo. Ngophuhliso olukhawulezayo lwefoyile yokupakisha eshushu kunye neshishini lokupakisha, usetyenziso lwe-electroplated aluminiyam eshushu isitampu luya lusiba lukhulu ngakumbi.
2. Inkqubo yokutshiza eshushu isebenzisa umgaqo wokutshintshwa koxinzelelo olushushu ukudlulisa umgca we-aluminium kwi-aluminium electroplated ukuya kumphezulu we-substrate ukwenza umphumo okhethekileyo wesinyithi. Ngenxa yokuba eyona nto isetyenziswayo xa kusenziwa isitampu esishushu yi-electroplated aluminiyam foil, isitampu esishushu sikwabizwa ngokuba yi-electroplated aluminium hot stamping. I-electroplated aluminium foil idla ngokuqulunqwa ngamanqwanqwa amaninzi ezinto eziphathekayo, isiseko sesiseko sihlala si-PE, silandelwa ngokuhlukana kokwahlula, ukugquma kombala, ukugubungela isinyithi (i-aluminium plating) kunye ne-glue yokubeka.
Inkqubo esisiseko yokunyathela eshushu kukuba phantsi koxinzelelo, oko kukuthi, xa i-aluminiyam ye-electroplated icinezelwe yipleyiti ye-stamping eshushu kunye ne-substrate, i-hot-melt silicone resin layer kunye ne-adhesive kwi-aluminiyam ye-electroplated iyanyibilika bubushushu. Ngeli xesha, i-viscosity ye-resin ye-silicone enyibilikisiweyo iba yincinci, kwaye i-viscosity ye-adhesive ekhethekileyo ye-adhesive iyancipha emva kokunyibilika kobushushu, ukwenzela ukuba umaleko we-aluminiyam uxotyulwe kwifilimu yesiseko se-aluminiyam ye-electroplated kwaye idluliselwe kwi-substrate ngaxeshanye. Ngokukhutshwa koxinzelelo, i-adhesive ipholile ngokukhawuleza kwaye iqiniswe, kwaye i-aluminium layer ifakwe ngokuqinileyo kwi-substrate, igqibe inkqubo yokutshiza eshushu.
3. I-Hot stamping inemisebenzi emibini ephambili: enye yinto yokuhlobisa indawo, enokunyusa ixabiso elongezelelweyo lemveliso. Isitampu esishushu sidityaniswe nezinye iindlela zokucubungula ezifana neteknoloji yokufaka i-embossing ingabonisa ngcono impembelelo eyomeleleyo yokuhombisa imveliso: okwesibini kukunika imveliso umsebenzi ophezulu wokuchasana nomgunyathi, njengokusetyenziswa kwe-holographic positioning eshushu iilogo zophawu lokuthengisa. Emva kwesitampu esishushu, imveliso inomzekelo ocacileyo kunye nobuhle, imibala eqaqambileyo kunye neyokubona amehlo, ukuchasana nokugqoka kunye nokuchasana kwemozulu. Okwangoku, inkqubo eshushu yokutywina kwiileyibhile zecuba eziprintiweyo zenza ngaphezulu kwama-85%. Kuyilo lwegraphic, isitampu esishushu sinokudlala indima ekongezeni ukugqiba kunye nokuqaqambisa umxholo woyilo. Ngokukodwa ifanelekile ukuhlobisa iimpawu zokuthengisa kunye namagama abhalisiweyo.
20. Malunga nomhlambi
Ukufuduka kudla ngokuthathwa njengento yokuhlobisa kuphela, kodwa eneneni ineenzuzo ezininzi. Ngokomzekelo, kwiibhokisi zobucwebe kunye nezithambiso, ukuthontelana kuyadingeka ukukhusela ubucwebe kunye nezithambiso. Iyakwazi nokuthintela ukujiya, ngoko isetyenziselwa ngaphakathi kwemoto, izikhephe, okanye iinkqubo zokupholisa umoya. Ezona zicelo zimbini ziyilayo endinokuthi ndizicingele kukuhambisa itafile yeceramic, kwaye enye sisicoci sikaMiele.
21. Malunga ne-Out-of-Mold Decoration
Umhlobiso ongaphandle kwe-mold uhlala uthathwa njengokwandiswa kwesitofu sokubumba, kunokuba enye inkqubo ezimeleyo. Ukugquma umaleko wangaphandle wefowuni ephathwayo ngelaphu kubonakala kufuna ubugcisa obugqwesileyo ukuvelisa umphumo okhethekileyo, kodwa unokuveliswa ngokukhawuleza nangobuhle ngokuhlobisa ngaphandle kwe-mold. Okubaluleke ngakumbi, inokwenziwa ngokuthe ngqo kwi-mold ngaphandle kokulungiswa kweposi eyongezelelweyo.
22. Malunga noKuziphilisa ngokuziTyala
1. Le nto yokwaleka inamandla omlingo wokuziphilisa. Xa kukho imikrwelo emincinci okanye imigca emincinci kumphezulu, ngokude nje ibethelwa ngumthombo wobushushu, umphezulu uya kulungisa izibazi ngokwawo. Umgaqo kukusebenzisa ukunyuka kwe-fluidity yezinto ze-polymer kwiindawo eziphezulu zokushisa, ukuze emva kokufudumeza, ziya kuqukuqela ukuya kwimikrwelo okanye i-dents ngenxa yokwanda kwamanzi kwaye zizalise. Olu nyango lwangaphezulu lunokubonelela ngokhuseleko olungazange lubonwe ngaphambili kunye nokuqina.
Kulunge kakhulu ukukhuselwa kwezinye iimoto, ngakumbi xa sipaka imoto phantsi kwelanga, ukutyabeka kumphezulu wayo kuya kulungisa ngokuzenzekelayo imigca emincinci emincinci okanye imikrwelo, ebonisa eyona ndawo igqibeleleyo.
2. Izicelo ezinxulumeneyo: Ukongeza ekukhuselweni kweepaneli zomzimba, zingasetyenziselwa phezu kwezakhiwo kwixesha elizayo?
23. Malunga nokugquma kwamanzi
1. Iingubo zendabuko ezingenamanzi kufuneka zihlanganiswe ngoluhlu lwefilimu, engabonakali nje kuphela, kodwa iphinde iguqule iimpawu zomgangatho wento ngokwayo. I-nano engenamanzi yokugquma eyakhiwe yi-P2I isebenzisa i-vacuum sputtering ukuqhoboshela i-polymer yokugquma kwamanzi kumphezulu we-workpiece kwindawo evaliweyo kwiqondo lokushisa. Ekubeni ubukhulu bale ngubo bukwi-nanometers, buphantse bungabonakali ngenkangeleko. Le ndlela isetyenziswa kwizinto ezahlukeneyo kunye nemilo yejometri. Kwanezinye izinto ezinemilo entsonkothileyo kunye nendibaniselwano yemathiriyeli eliqela inokugqunywa ngempumelelo ngomaleko wokungangeni manzi yiP2I.
2. Izicelo ezinxulumeneyo: Le teknoloji inokubonelela ngemisebenzi yokungena kwamanzi kwiimveliso ze-elektroniki, iimpahla, izicathulo, njl. Ezinye, kubandakanywa izixhobo ezichanekileyo zaselabhoratri kunye nezixhobo zonyango, kufuneka zibe nemisebenzi yokukhusela amanzi. Ngokomzekelo, i-dropper kwi-laboratory kufuneka ibe nomsebenzi wokugxotha amanzi ukuthintela ukunamathela kolwelo, ukuze kuqinisekiswe ukuba ubuninzi bolwelo kuvavanyo luchanekile kwaye alulahleki.
Ixesha lokuposa: Apr-22-2025