The pamwamba mankhwala ndondomeko ya zodzikongoletsera ma CD mankhwala ndi chifukwa cha kusakanikirana kogwira mtima kwa mtundu, ❖ kuyanika, ndondomeko, zipangizo, etc. Njira zosiyanasiyana zimapanga zotsatira zosiyana za mankhwala omalizidwa.
Ⅰ. Za kupopera mbewu mankhwalawa
1. Kupopera mankhwala ndi mankhwala omwe amagwiritsidwa ntchito kwambiri pamtunda, omwe amagwiritsidwa ntchito pa pulasitiki ndi hardware. Kupopera mankhwala kumaphatikizapo kupopera mafuta, kupopera ufa, ndi zina zotero, ndipo kofala kwambiri ndi kupopera mafuta. Zopaka zopopera zimadziwika kuti utoto, zomwe zimapangidwa ndi utomoni, utoto, zosungunulira, ndi zina zowonjezera. Kupopera mbewu kwa pulasitiki nthawi zambiri kumakhala ndi mitundu iwiri ya utoto, yomwe ili ndi utoto pamwamba imatchedwa topcoat, ndipo wosanjikiza wowoneka bwino kwambiri umatchedwa utoto woteteza.
2. Chiyambi cha kupopera mbewu mankhwalawa:
1) Kuyeretsa koyambirira. Monga electrostatic kuchotsa fumbi.
2) Kupopera topcoat. Chovala chapamwamba nthawi zambiri chimakhala mtundu womwe umawonekera pamtunda.
3) Kuyanika topcoat. Amagawidwa mu kuyanika kwachilengedwe kutentha kwa firiji ndi kuyanika kwapadera kwa uvuni.
4) Kuzizira topcoat. Kuyanika kwapadera kwa uvuni kumafuna kuziziritsa.
5) Kupopera utoto woteteza. Utoto wodzitchinjiriza nthawi zambiri umagwiritsidwa ntchito kuteteza topcoat, ambiri mwa utoto wowonekera.
6) Kuchiritsa utoto woteteza.
7) Kuwunika kwa QC. Onani ngati ikukwaniritsa zofunikira.
3. Mafuta a mphira
Mafuta a mphira, omwe amadziwikanso kuti utoto wotanuka, utoto womverera m'manja, ndi penti yokhala ndi mbali ziwiri yowala kwambiri. Chopangidwa chopopedwa ndi penti iyi chimakhala ndi kukhudza kofewa kwapadera komanso kumveka kwapamwamba. Kuipa kwa mafuta a rabara ndi kukwera mtengo, kukhazikika kwanthawi zonse, komanso kosavuta kugwa mukamagwiritsa ntchito nthawi yayitali. Mafuta a mphira amagwiritsidwa ntchito kwambiri pazinthu zoyankhulirana, zomvera ndi zowonera, MP3, zipolopolo zama foni am'manja, zokongoletsera, zosangalatsa ndi zosangalatsa, zogwirira ntchito zamasewera, zida zokongola, ndi zina zambiri.
4. Utoto wa UV
1) Utoto wa UV ndi chidule cha Chingerezi cha cheza cha ultraviolet (Ultra-VioletRay). Mitundu yomwe imagwiritsidwa ntchito kwambiri ndi UV wavelength ndi 200-450nm. Utoto wa UV ukhoza kuchiritsidwa pansi pa kuwala kwa ultraviolet.
2) Mawonekedwe a utoto wa UV: wowoneka bwino komanso wowala, kuuma kwakukulu, kuthamanga kwachangu, kupanga bwino kwambiri, chovala choteteza, kuumitsa ndi kuwunikira pamwamba.
Ⅱ. Za plating madzi
1. Kupaka madzi ndi njira ya electrochemical. M'mawu a layman, ndi njira yopangira pamwamba yomwe imamiza zinthu zomwe zimayenera kupangidwa ndi electrolyte, zimadutsa magetsi, ndikuyika zitsulo pamwamba pa zigawozo ndi electrolysis kuti apange yunifolomu, wandiweyani, komanso wosanjikiza bwino zitsulo.
2. Zida zoyenera kupaka madzi: Chofala kwambiri ndi ABS, makamaka electroplating grade ABS. Mapulasitiki ena wamba monga PP, PC, PE, etc. ndi ovuta madzi mbale.
Mitundu yamtundu wamba: golide, siliva, wakuda, mtundu wamfuti.
Zotsatira wamba electroplating: mkulu gloss, matte, matte, wosanganiza, etc.
Ⅲ. Za vacuum plating
1. Vacuum plating ndi mtundu wa electroplating. Ndi njira yopangira zitsulo zopyapyala zachitsulo pamwamba pa chinthucho mu chipangizo cha vacuum kwambiri.
2. Mayendedwe a vacuum plating: pamwamba kuyeretsa-antistatic-primer kupopera mbewu mankhwalawa-poyamba kuphika-vacuum zokutira-topcoat kupopera-topcoat kuphika-quality kuyendera-kuyika.
3. Ubwino ndi kuipa kwa vacuum plating:
1) Pali zida zambiri zapulasitiki zomwe zimatha kupangidwa ndi electroplated.
2) Ikhoza kukhala yopangidwa ndi mitundu yolemera.
3) Zinthu zamapulasitiki sizimasinthidwa panthawi ya electroplating, ndipo electroplating yakomweko ndiyosavuta.
4) Palibe madzi otayika omwe amapangidwa, omwe ndi ochezeka ndi chilengedwe.
5) Kuyika kwa vacuum kopanda conductive kumatha kuchitidwa.
6) Mphamvu ya electroplating imakhala yowala komanso yowala kuposa kuyika madzi.
7) Kupanga kwa vacuum plating ndikokwera kwambiri kuposa kuyika kwamadzi.
Zoyipa zake ndi izi:
1) Mlingo wolakwika wa vacuum plating ndi wapamwamba kuposa wa plating wamadzi.
2) Mtengo wa vacuum plating ndi wapamwamba kuposa wopaka madzi.
3) Pamwamba pa zokutira za vacuum sizovuta kuvala ndipo zimafunikira chitetezo cha UV, pomwe kuthira madzi nthawi zambiri sikufuna chitetezo cha UV.
Ⅳ. Za IMD/In-Mold Decoration Technology
1. Dzina lachi China la IMD: In-Mold Decoration Technology, yomwe imadziwikanso kuti ukadaulo wopanda zokutira. Dzina lachingerezi: In-Mold Decoration, IMD ndiukadaulo wodziwika padziko lonse lapansi wokongoletsa pamwamba, wokhala ndi filimu yowuma yowoneka bwino pamtunda, wosanjikiza wosindikizidwa wapakatikati, wosanjikiza wa jekeseni wammbuyo, ndi inki pakati, zomwe zingapangitse kuti mankhwalawo asagwedezeke, kuteteza pamwamba kuti zisakulidwe, ndikusunga mtunduwo owala kwa nthawi yayitali komanso kosavuta kuzimiririka.
Kukongoletsa kwa IMD mu nkhungu ndi njira yatsopano yopangira makina. Poyerekeza ndi njira zachikhalidwe, IMD imatha kufewetsa masitepe opangira ndikuchepetsa zida za disassembly, kotero imatha kupanga mwachangu ndikupulumutsa nthawi ndi mtengo. Lilinso ndi ubwino kuwongolera khalidwe, kuonjezera chithunzi zovuta ndi kukonza kulimba kwa mankhwala. IMD ndiyo njira yabwino kwambiri. Ndiko kusindikiza, kuumba kwapamwamba kwambiri, kukhomerera pamwamba pa filimuyo, ndipo potsirizira pake kuphatikiza ndi pulasitiki kuti apange, kuthetsa njira zachiwiri zogwirira ntchito ndi maola ogwira ntchito. Makamaka pakuwunikiranso, malo opindika angapo, zitsulo zotsanzira, kuwongolera tsitsi, mawonekedwe owunikira bwino, kusokoneza nthiti, ndi zina zotero, zomwe sizingagwirizane ndi kusindikiza ndi kujambula, ndi nthawi yogwiritsira ntchito ndondomeko ya IMD.
Kukongoletsa kwa IMD mu nkhungu kumatha kusintha njira zambiri zachikhalidwe, monga kusamutsa kutentha, kupopera mbewu mankhwalawa, kusindikiza, electroplating ndi njira zina zokongoletsa mawonekedwe. Makamaka pazinthu zomwe zimafuna zithunzi zamitundu yambiri, zowunikira kumbuyo, ndi zina.
Zachidziwikire, ziyenera kudziwidwa apa: si zokongoletsera zonse za pulasitiki zomwe zingasinthidwe ndiukadaulo wa IMD. IMD ikadali ndi zolepheretsa teknoloji yakuthupi (monga mgwirizano wosiyana pakati pa kuuma ndi kutambasula, kuyika malo olondola, kusiyana pakati pa mawonekedwe apadera ndi tokhala, ngodya yojambula, ndi zina zotero) Zogulitsa zenizeni ziyenera kupereka zojambula za 3D kuti akatswiri akatswiri azisanthula.
2. IMD ikuphatikizapo IML, IMF, ndi IMR
IML: MU LOGING LABEL (njira yomwe imayika pepala lokongoletsera losindikizidwa ndi kukhomedwa mu jekeseni, kenaka amabaya utomoni mu inki wosanjikiza kuseri kwa pepala lopangidwa kuti apange utomoni ndi pepala kuti likhale lolimba. Kusindikiza → kubaya → jekeseni wa pulasitiki wamkati.) (Palibe kutambasuka, mankhwala ang'onoang'ono opindika a 2D);
IMF: MU FILM YOUMBA (pafupifupi yofanana ndi IML koma makamaka imagwiritsidwa ntchito pokonza 3D potengera IML. Kusindikiza → kuumba → kukhomerera → jekeseni wapulasitiki wamkati. Zindikirani: kuumba nthawi zambiri kumakhala vacuum ya PC\high pressure molding.) (yoyenera kuti ikhale yotambasula kwambiri, zopangidwa za 3D);
IMR: MU MOLDING ROLLER (choyang'ana kwambiri pamtundu wotulutsa pa rabara. PET FILM → chosindikizira chotulutsa → inki yosindikizira → zomatira zosindikizira → jakisoni wapulasitiki wamkati → kulumikiza kwa inki ndi pulasitiki → mutatsegula nkhungu, mphira umangotulutsa inki. Japan imachitcha kuti kutentha kwapang'onopang'ono kapena makina otenthetsera a RODLL ndi makina otenthetsera a RODLL. Kompyuta.
3. Kusiyana pakati pa IML, IMF ndi IMR (ngati filimu yopyapyala yasiyidwa pamwamba).
Ubwino wazinthu za IMD:
1) Kukana kukanika, kukana kwamphamvu kwa dzimbiri, komanso moyo wautali wautumiki.
2) Kuzindikira bwino kwa mbali zitatu.
3) Kupanda fumbi, kusakwanira chinyezi, komanso kuthekera kolimba kotsutsa mapindikidwe.
4) Mtundu ukhoza kusinthidwa mwakufuna, ndipo chitsanzocho chikhoza kusinthidwa mwakufuna kwake.
5) Chitsanzocho chimayikidwa bwino.
V. Zokhudza kusindikiza pazenera la silika
1. Makina osindikizira a silika ndi njira yakale koma yogwiritsidwa ntchito kwambiri.
1) Gwiritsani ntchito scraper kuti mugwiritse ntchito inki pazenera.
2) Gwiritsani ntchito chopukutira pamakona osasunthika kuti mulembe inki kumbali imodzi. Panthawiyi, inkiyo idzasindikizidwa pa chinthu chosindikizidwa chifukwa cholowa molingana ndi chitsanzo pamene chinsalucho chinapangidwa, ndipo chikhoza kusindikizidwa mobwerezabwereza.
3) Chophimba chosindikizidwa chikhoza kusungidwa ndi kugwiritsidwa ntchito mutatsuka.
2. Malo omwe kusindikizira kwa nsalu ya silika kumagwiritsidwa ntchito: kusindikiza mapepala, kusindikiza pulasitiki, kusindikiza matabwa, magalasi, kusindikiza zinthu za ceramic, kusindikiza kwachikopa, ndi zina zotero.
Ⅵ. Za pad kusindikiza
1. Kusindikiza pad ndi imodzi mwa njira zapadera zosindikizira. Ikhoza kusindikiza malemba, zithunzi ndi zithunzi pamtunda wa zinthu zosawerengeka, ndipo tsopano ikukhala yofunikira yosindikiza yapadera. Mwachitsanzo, zolemba ndi mapatani omwe ali pamwamba pa mafoni am'manja amasindikizidwa motere, ndipo kusindikiza pamwamba kwa zinthu zambiri zamagetsi monga ma kiyibodi apakompyuta, zida, ndi mita zonse zimamalizidwa ndi pad printing.
2. Njira yosindikizira pad ndiyosavuta. Amagwiritsa ntchito chitsulo (kapena mkuwa, pulasitiki ya thermoplastic) ndi mutu wosindikizira wopindika wopangidwa ndi mphira wa silikoni. Inki pa gravure choviikidwa pamwamba pa pad kusindikiza mutu, ndiyeno kukanikizidwa pamwamba pa chinthu chofunika kusindikiza malemba, mapatani, etc.
3. Kusiyana pakati pa kusindikiza pa pad ndi kusindikiza pansalu ya silika:
1) Kusindikiza kwa pad ndikoyenera kwa malo opindika osakhazikika ndi malo opindika okhala ndi ma arcs akulu, pomwe kusindikiza kwa silika ndikoyenera malo athyathyathya ndi malo ang'onoang'ono opindika.
2) Kusindikiza kwa pad kumafuna kuti mbale zachitsulo ziwonekere, pamene kusindikiza kwa silika kumagwiritsa ntchito zowonetsera.
3) Kusindikiza kwa pad ndikusindikiza kusindikiza, pomwe kusindikiza kwa silika ndikusindikiza kodukiza mwachindunji.
4) Zida zamakina zomwe zimagwiritsidwa ntchito ndi awiriwa ndizosiyana kwambiri.
VII. Za kusindikiza kutengerapo madzi
1. Kusindikiza kwa madzi, komwe kumadziwika kuti madzi, kumatanthawuza kusamutsidwa kwa machitidwe ndi machitidwe pa mafilimu osungunuka m'madzi kupita ku magawo kupyolera mu kuthamanga kwa madzi.
2. Kuyerekeza pakati pa kutumiza madzi ndi IML:
Njira ya IML: mawonekedwe olondola, kukulunga m'mphepete mwachisawawa (chamfer kapena undercut sichingakulungidwe), mawonekedwe osinthika, osazimiririka.
Kutengerapo kwa madzi: malo olakwika amtundu, kukulunga pang'ono m'mphepete, kumalizidwa kocheperako (kusindikiza kwapadera sikungachitike), ndipo kudzazimiririka.
VIII. Za kusintha kwa kutentha
1. Kutumiza kwamafuta ndi njira yosindikizira yomwe ikubwera yomwe yayambika kuchokera kunja kwa zaka zoposa 10 zokha. Njira yosindikizira ya ndondomekoyi imagawidwa m'magawo awiri: kusindikiza filimu yosindikizira ndi kusindikiza. Kusindikiza filimu kumatenga madontho osindikizira (kukhazikika mpaka 300dpi), ndipo chitsanzocho chimasindikizidwa kale pamwamba pa filimuyo. Chitsanzo chosindikizidwa chimakhala ndi zigawo zambiri, zowala mumtundu, zosinthika nthawi zonse, ndi kusiyana kochepa kwa mtundu ndi kubereka bwino. Ikhoza kukwaniritsa zofunikira za mlengi ndipo ndi yoyenera kupanga zambiri; kusamutsa kumagwiritsa ntchito makina osinthira matenthedwe kuti asinthe (kuwotcha ndi kukakamiza) kamodzi kusamutsa mawonekedwe owoneka bwino pafilimu yosinthira kupita kumalo opangira. Pambuyo poumba, inki wosanjikiza ndi pamwamba pa mankhwala zimaphatikizidwa, zomwe zimakhala zenizeni komanso zokongola, zimasintha kwambiri kalasi ya mankhwala. Komabe, chifukwa cha luso lapamwamba la ndondomekoyi, zipangizo zambiri ziyenera kutumizidwa kunja.
2. Njira yosinthira kutentha imagwiritsidwa ntchito pazinthu zosiyanasiyana monga ABS, PP, pulasitiki, matabwa, ndi zitsulo zokutira. The matenthedwe kutengerapo filimu akhoza kupangidwa ndi kupangidwa malinga ndi zofuna za makasitomala, ndi chitsanzo akhoza anasamutsidwa pamwamba pa workpiece mwa kukanikiza otentha kusintha kalasi mankhwala. Njira yosinthira kutentha imagwiritsidwa ntchito kwambiri m'mapulasitiki, zodzoladzola, zoseweretsa, zida zamagetsi, zida zomangira, mphatso, zonyamula chakudya, zolembera ndi mafakitale ena.
IX. Za matenthedwe osindikizira utoto wa sublimation
1. Njirayi imapangidwira mwapadera kuti ikhale yokongoletsera pamwamba pa zinthu zopangidwa kale ndi mapulasitiki amitundu itatu. Njirayi siingapereke kukana kukankha ndi chitetezo china chapamwamba cha mankhwala. M'malo mwake, imatha kupereka mtundu wosindikiza womwe suli wosavuta kuzimiririka ndipo ukhoza kuwonetsabe mitundu yokongola ngakhale yokanda. Mosiyana ndi kusindikiza pazithunzi kapena kujambula, kuchulukitsitsa kwamtundu komwe kumaperekedwa ndi njirayi ndikokwera kwambiri kuposa njira zina zopaka utoto.
2. Utoto womwe umagwiritsidwa ntchito potenthetsera kutentha ukhoza kulowa pafupifupi ma microns 20-30 pamwamba pa zinthuzo, kotero kuti ngakhale pamwamba pake ndi kupukuta kapena kukanda, mtundu wake ukhoza kukhalabe wowala kwambiri. Njirayi imagwiritsidwanso ntchito kwambiri pazinthu zosiyanasiyana, kuphatikiza laputopu ya SONY VAIO. Kompyutayi imagwiritsa ntchito njirayi kuti ipange mankhwala apamtunda amitundu yosiyanasiyana ndi mawonekedwe, zomwe zimapangitsa kuti mankhwalawa akhale osiyana kwambiri ndi anthu.
Ⅹ. Za kuphika varnish
1. Varnish yophika imatanthawuza kuti mutatha kupopera kapena kupenta, chogwiritsira ntchito sichiloledwa kuchiza mwachibadwa, koma chogwiritsira ntchito chimatumizidwa ku chipinda cha varnish chophika, ndipo utoto wosanjikiza umachiritsidwa ndi kutentha kwa magetsi kapena kutentha kwa infrared kutali.
2. Kusiyana pakati pa kuphika varnish ndi utoto wamba: Pambuyo pophika varnish, utoto wosanjikiza umakhala wophatikizika, wosavuta kugwa, ndipo filimu ya utoto ndi yunifolomu ndipo mtundu wadzaza.
3. Piano lacquer ndondomeko ndi mtundu wa kuphika varnish ndondomeko. Njira yake ndi yovuta kwambiri. Choyamba, putty iyenera kugwiritsidwa ntchito pa bolodi lamatabwa ngati gawo la pansi la utoto wopopera; mutatha kusakaniza putty, dikirani kuti putty iume, ndikupukuta bwino; Kenako tsitsani poyambira 3-5 mobwerezabwereza, ndikupukuta ndi sandpaper yamadzi ndi nsalu yopera pambuyo popopera mankhwala; potsiriza, utsi 1-3 nthawi glossy topcoat, ndiyeno ntchito kutentha kutentha kuphika kuchiritsa wosanjikiza utoto. Choyambirira ndi utoto wowonekera wochiritsidwa wokhala ndi makulidwe pafupifupi 0.5mm-1.5mm. Ngakhale kutentha kwa chikho chachitsulo ndi madigiri 60-80, sipadzakhala vuto pamwamba pake!
XI. Za okosijeni
1. Oxidation imatanthawuza kusintha kwa mankhwala pakati pa chinthu ndi okosijeni mumlengalenga, zomwe zimatchedwa oxidation reaction. Ndizochitika zachilengedwe. Makutidwe ndi okosijeni omwe akufotokozedwa apa akutanthauza njira yochizira pamwamba pa zinthu za hardware. Ndi electro-oxidation reaction yoyendetsedwa ndi anthu. Anodic oxidation imagwiritsidwa ntchito kwambiri.
2. Kuthamanga kwa njira: kutsuka kwa alkali-kutsuka-kutsuka-kutsuka-kutsuka-kutsuka-kuyambitsa madzi-kutsuka-aluminiyamu oxidation-madzi osamba-kutsuka-kutsuka-kutsuka-kusindikiza-kutsuka-kutsuka-kutsuka-kuwunika-kusungirako khalidwe.
3. Udindo wa okosijeni: zoteteza ndi kukongoletsa, akhoza akuda, insulated, kupititsa patsogolo kugwirizana mphamvu ndi zokutira organic, ndi kupititsa patsogolo kugwirizana mphamvu ndi zosawerengeka chophimba zigawo.
4. Oxidation yachiwiri: Mankhwalawa amapangidwa ndi okosijeni kawiri mwa kutsekereza kapena kutulutsa mpweya pamwamba pa chinthucho, chomwe chimatchedwa secondary oxidation.
1) Mitundu yosiyana pa chinthu chomwecho ikhoza kukhala yoyandikana kapena yosiyana kwambiri.
2) Kupanga kwa LOGO komwe kumatuluka pamwamba pa chinthucho. LOGO yotuluka pamwamba pa chinthucho imatha kusindikizidwa kapena kupezedwa kudzera mu oxidation yachiwiri.
XIⅠ.Za makina ojambula waya
1. Kujambula kwa waya wamakina ndi njira yopaka zizindikiro pamwamba pa mankhwala pogwiritsa ntchito makina. Pali mitundu ingapo ya zojambula zamawaya zamakina, monga mizere yowongoka, mizere yosasinthika, ulusi, zomangira, ndi mizere yadzuwa.
2. Zida zoyenera kujambula waya wamakina:
1) Zojambula zamawaya zamakina ndizomwe zimagwiritsidwa ntchito pamwamba pa zinthu za Hardware.
2) Zinthu zapulasitiki sizingakokedwe mwachindunji ndi waya. Zapulasitiki pambuyo plating madzi angathenso umakaniko mawaya kukokedwa kukwaniritsa mizere, koma ❖ kuyanika sayenera kukhala woonda kwambiri, apo ayi n'zosavuta kusweka.
3) Pakati pa zida zachitsulo, chojambula chodziwika bwino cha waya wamakina ndi aluminiyamu ndi chitsulo chosapanga dzimbiri. Popeza kuuma kwa pamwamba ndi mphamvu ya aluminiyumu ndi yotsika kuposa ya chitsulo chosapanga dzimbiri, mawonekedwe a waya wamakina ndi abwino kuposa chitsulo chosapanga dzimbiri.
4) Zida zina za hardware.
XIⅠⅠ.Za laser engraving
1. Laser engraving, yomwe imadziwikanso kuti laser engraving kapena laser cholemba, ndi njira ya mankhwala pamwamba pogwiritsa ntchito mfundo za kuwala.
2. Kugwiritsa ntchito laser chosema: Laser chosema ndi oyenera pafupifupi zipangizo zonse, ndi hardware ndi mapulasitiki ndi minda wamba. Komanso, pali nsungwi ndi matabwa mankhwala, plexiglass, mbale zitsulo, galasi, mwala, galasi, Korian, pepala, mbale mitundu iwiri, okusayidi zotayidwa, zikopa, pulasitiki, epoxy utomoni, poliyesitala utomoni, sprayed zitsulo, etc.
3. Kusiyana pakati pa kujambula kwa waya wa laser ndi kujambula kwawaya wamakina:
1) Kujambula kwawaya wamakina ndikopanga mawonekedwe ndi makina opangira, pomwe kujambula waya wa laser ndikuwotcha mawonekedwe ndi mphamvu ya kuwala kwa laser.
2) Kunena zoona, mawonekedwe a makina ojambulira mawaya samveka bwino, pomwe mawonekedwe a waya wa laser amamveka bwino.
3) Pamwamba pa zojambula zamawaya zamakina zimakhala ndi ming'alu ndi ma concavities zikakhudzidwa, pamene pamwamba pa kujambula kwa waya wa laser kumakhala ndi ming'oma ndi concavities pamene akhudzidwa.
XIⅠⅡ.Za kukonza zowala kwambiri
Kukonza kowala kwambiri ndikudula bwalo la ma bevel owala m'mphepete mwa zinthu za Hardware kudzera pamakina othamanga kwambiri a CNC.
1) Ndi gawo la chithandizo chapamwamba cha zinthu za Hardware.
2) Pakati pa zida zachitsulo, aluminiyumu ndi yomwe imagwiritsidwa ntchito kwambiri podula kwambiri, chifukwa aluminiyumu ndi yofewa, imakhala ndi ntchito yabwino kwambiri yodula, ndipo imatha kupeza mawonekedwe owala kwambiri.
3) Mtengo wokonza ndi wokwera, ndipo umagwiritsidwa ntchito podula mbali zachitsulo.
4) Amagwiritsidwa ntchito kwambiri pama foni am'manja, zamagetsi zamagetsi, ndi zinthu za digito.
XⅤ. Za Kutsuka
1. Kutsuka ndi njira yodula mawonekedwe pamwamba pa mankhwala pogwiritsa ntchito makina.
2. Kutsuka malo ofunsira:
1) Ndi gawo la chithandizo chapamwamba cha zinthu za Hardware.
2) Ma nameplates achitsulo, zolemba zamalonda kapena ma logo amakampani pa iwo ali ndi mikwingwirima yolunjika kapena yowongoka.
3) Mitundu ina yokhala ndi kuya koonekera pamwamba pa zinthu za hardware.
XⅥ. Za sandblasting
Kuphulika kwa mchenga ndi njira yoyeretsera ndi kupukuta pamwamba pa gawo lapansi ndi mphamvu ya mchenga wothamanga kwambiri. Mpweya wothinikizidwa umagwiritsidwa ntchito ngati mphamvu yopanga mtengo wothamanga kwambiri wa jet kupopera zinthu (mchenga wamkuwa, mchenga wa quartz, corundum, mchenga wachitsulo, mchenga wa Hainan) pa liwiro lalikulu pamwamba pa workpiece kuti ikonzedwe, kotero kuti maonekedwe kapena mawonekedwe a kunja kwa workpiece amasintha. Chifukwa cha kukhudza ndi kudula zochita za abrasive pamwamba workpiece pamwamba pa workpiece amapeza mlingo wina wa ukhondo ndi roughness osiyana, ndi katundu makina a workpiece pamwamba ndi bwino, potero kuwongolera kutopa kukana workpiece, kuwonjezera adhesion pakati pa izo ndi ❖ kuyanika, kutalikitsa durability wa ❖ kuyanika, komanso kusanja ndi kuwongolera cotchingira.
2. Ntchito kuchuluka kwa sandblasting
1) Pretreatment wa workpiece ❖ kuyanika ndi kugwirizana Sandblasting akhoza kuchotsa dothi onse monga dzimbiri pamwamba pa workpiece, ndi kukhazikitsa chitsanzo zofunika kwambiri zofunika chitsanzo (odziwika monga akhakula pamwamba) pamwamba pa workpiece, ndipo akhoza kukwaniritsa madigiri osiyana roughness m'malo abrasives a particles kukula kwake, kuwongolera kwambiri mphamvu zomangira pakati pa workpiece ndi workpiece. Kapena pangani zigawo zomangirazo kukhala zomangika kwambiri komanso zamtundu wabwino.
2) Kuyeretsa ndi kupukuta pamalo akhakula a castings ndi workpieces pambuyo kutentha mankhwala Sandblasting akhoza kuyeretsa dothi onse (monga sikelo, mafuta ndi zotsalira zina) padziko castings ndi forgings ndi workpieces pambuyo kutentha mankhwala, ndi kupukuta pamwamba pa workpiece kusintha mapeto a workpiece, kotero kuti workpiece akhoza kusonyeza yunifolomu ndi mosasinthasintha mawonekedwe a zitsulo mtundu, kupanga maonekedwe okongola a zitsulo.
3) Kuyeretsa kwa ma Burr ndi kukongoletsa pamwamba kwa magawo opangidwa ndi sandblasting kumatha kuyeretsa tinthu tating'onoting'ono pamwamba pa chogwirira ntchito ndikupangitsa kuti chogwiriracho chikhale chosalala, ndikuchotsa kuvulaza kwa ma burrs ndikuwongolera kalasi ya workpiece. Kuonjezera apo, mchenga wa mchenga ukhoza kupanga mapepala ang'onoang'ono pamtunda wa workpiece, kupanga workpiece kukhala yokongola komanso yolondola.
4) Kupititsa patsogolo makina a zigawo. Pambuyo pa kuphulika kwa mchenga, zida zamakina zimatha kupanga mawonekedwe ofananirako komanso owoneka bwino komanso owoneka bwino pamwamba pazigawozo, kuti mafuta opaka mafuta asungidwe, potero kumapangitsa kuti mafuta azikhala bwino, kuchepetsa phokoso ndikuwonjezera moyo wautumiki wa makinawo.
5) Kupukuta zotsatira Pazida zina zapadera, kuphulika kwa mchenga kumatha kukwaniritsa mawonekedwe osiyanasiyana kapena matte pakufuna kwake. Monga kupukuta kwa zitsulo zosapanga dzimbiri ndi mapulasitiki, kupukuta kwa yade, matte pamwamba pamipando yamatabwa, mapangidwe pagalasi losungunuka, ndi kukwiyitsa kwa nsalu pamwamba.
17. Za dzimbiri
1. Kuwonongeka ndi kujambula kwa corrosion, komwe kumatanthauza kugwiritsa ntchito zipangizo zokongoletsera kupanga mapangidwe kapena malemba pazitsulo.
2. Kugwiritsa ntchito dzimbiri:
1) Ndi gawo la chithandizo chapamwamba cha zinthu za Hardware.
2) Kukongoletsa pamwamba, komwe kumatha kupanga mawonekedwe osakhwima ndi zolemba pazitsulo.
3) Kukonza dzimbiri kumatha kupanga mabowo ang'onoang'ono ndi ma grooves.
4) Kumanga nkhungu ndi kuluma.
18. Za kupukuta
1. Kupukuta ndi njira yogwiritsira ntchito zida zina kapena njira zowunikira pamwamba pa workpiece. Cholinga chachikulu ndikupeza malo osalala kapena galasi gloss, ndipo nthawi zina amagwiritsidwanso ntchito kuthetsa gloss (matte).
2. Njira zambiri zopukutira zikuphatikizapo: kupukuta makina, kupukuta mankhwala, electrolytic polishing, ultrasonic polishing, fluid polishing, ndi magnetic grinding polishing.
3. Kupukuta malo ofunsira:
1) Nthawi zambiri, zinthu zonse zomwe zimafunikira kuwala kowala ziyenera kupukutidwa.
2) Zinthu zapulasitiki sizimapukutidwa mwachindunji, koma zotsekemera zimapukutidwa.
19. Za kupondaponda kotentha
1. Kusindikiza kotentha, komwe kumadziwika kuti hot stamping, ndi njira yapadera yosindikizira yomwe sigwiritsa ntchito inki. Chitsulo chosindikizira chachitsulo chimatenthedwa, zojambulazo zimagwiritsidwa ntchito, ndipo malemba a golide kapena mapangidwe amalembedwa pa nkhani yosindikizidwa. Ndi chitukuko chofulumira chamakampani osindikizira ndi kulongedza zinthu zotentha, kugwiritsa ntchito ma electroplated aluminium otentha masitampu akuchulukirachulukira.
2. Njira yopopera yotentha imagwiritsa ntchito mfundo ya kutentha kwapang'onopang'ono kusamutsa aluminium wosanjikiza mu electroplated aluminium pamwamba pa gawo lapansi kuti apange chitsulo chapadera. Chifukwa chinthu chachikulu chomwe chimagwiritsidwa ntchito popondaponda chotentha ndi chojambula cha aluminiyamu cha electroplated, kupondaponda kotentha kumatchedwanso electroplated aluminium hot stamping. Electroplated aluminiyamu zojambulazo nthawi zambiri amakhala ndi zigawo zingapo, zinthu zoyambira nthawi zambiri zimakhala PE, zotsatiridwa ndi zokutira zolekanitsa, zokutira zamitundu, zokutira zachitsulo (zopangira aluminium) ndi zokutira zomatira.
Njira yoyambira yotentha kwambiri ndiyoti popanikizika, ndiye kuti, pamene aluminiyamu ya electroplated ikanikizidwa ndi mbale yotentha yopondaponda ndi gawo lapansi, wosanjikiza wotentha wa silikoni wosungunuka ndi zomatira pa aluminiyamu ya electroplated zimasungunuka ndi kutentha. Panthawi imeneyi, mamasukidwe akayendedwe otentha-anasungunuka utomoni silikoni amakhala ang'onoang'ono, ndi mamasukidwe akayendedwe apadera kutentha tcheru zomatira kumawonjezeka pambuyo kusungunuka ndi kutentha, kotero kuti wosanjikiza zotayidwa ndi peeled kuchokera electroplated zotayidwa m'munsi filimu ndi kusamukira ku gawo lapansi pa nthawi yomweyo. Ndi kuchotsedwa kwa kupanikizika, zomatirazo zimazizira mofulumira ndikuzilimbitsa, ndipo zitsulo za aluminiyamu zimamangirizidwa mwamphamvu ku gawo lapansi, ndikumaliza kupondaponda kotentha.
3. Kupopera kotentha kuli ndi ntchito ziwiri zazikulu: imodzi ndi yokongoletsera pamwamba, yomwe ingawonjezere mtengo wowonjezera wa mankhwala. Kupopera kotentha kophatikizana ndi njira zina zopangira zinthu monga ukadaulo wa embossing kumatha kuwonetsa bwino kukongoletsa kwamphamvu kwa mankhwalawa: chachiwiri ndikupatsa mankhwalawo ntchito zapamwamba zotsutsana ndi zabodza, monga kugwiritsa ntchito holographic positioning Hot stamping logos. Pambuyo pa kupondaponda kotentha, mankhwalawa ali ndi mawonekedwe omveka bwino komanso okongola, mitundu yowala komanso yowoneka bwino, kuvala kukana komanso kukana nyengo. Pakalipano, njira yotentha yopondaponda pa zolemba za ndudu zomwe zasindikizidwa zimaposa 85%. M'mawonekedwe azithunzi, masitampu otentha amatha kukhala ndi gawo pakuwonjezera kukhudza komaliza ndikuwunikira mutu wapangidwe. Ndizoyenera makamaka kukongoletsa zizindikiro zamalonda ndi mayina olembedwa.
20. Za kukhamukira
Kuthamangitsa nthawi zambiri kumaonedwa kuti ndi kokongoletsera, koma kwenikweni kuli ndi ubwino wambiri. Mwachitsanzo, m'mabokosi odzikongoletsera ndi zodzoladzola, kukhamukira kumafunika kuteteza zodzikongoletsera ndi zodzoladzola. Itha kuletsanso kuzizira, motero imagwiritsidwa ntchito m'kati mwagalimoto, mabwato, kapena makina owongolera mpweya. Ntchito ziwiri zopanga kwambiri zomwe ndingaganizire ndikuyika zida za ceramic, ndipo ina ndi chotsukira chotsuka cha Miele.
21. Za Kukongoletsa Kwakunja Kwa nkhungu
Kukongoletsa kunja kwa nkhungu nthawi zambiri kumawoneka ngati kuwonjezereka kwa jekeseni, osati njira ina yodziimira. Kuphimba kunja kwa foni yam'manja ndi nsalu kumawoneka kuti kumafuna luso lapamwamba kuti likhale ndi zotsatira zapadera, koma zimatha kupangidwa mofulumira komanso mokongola kudzera mu zokongoletsera zakunja. Chofunika kwambiri, chikhoza kupangidwa molunjika pa nkhungu popanda kukonzanso pambuyo pokonza.
22. Za Kudzipaka Kudzichiritsa
1. Chophimba ichi chili ndi mphamvu yodzichiritsa mwamatsenga. Pakakhala zing'onozing'ono kapena mizere yabwino pamtunda, malinga ngati ikugunda ndi gwero la kutentha, pamwamba pake idzakonza zipsera zokha. Mfundo yake ndikugwiritsa ntchito kuchuluka kwa madzi a zinthu za polima m'malo otentha kwambiri, kotero kuti ikatenthedwa, imathamangira ku zipsera kapena mano chifukwa cha kuchuluka kwamadzimadzi ndikudzaza. Kuchiza kwapamwamba kumeneku kungapereke chitetezo ndi kulimba kwambiri kuposa kale.
Ndibwino kwambiri kuteteza magalimoto ena, makamaka tikayimitsa galimoto padzuwa, zokutira pamwamba pake zimangokonza mizere yaying'ono kapena zokopa, zomwe zikuwonetsa malo abwino kwambiri.
2. Ntchito zofananira: Kuphatikiza pa chitetezo cha mapanelo amthupi, zitha kugwiritsidwa ntchito pamwamba pa nyumba mtsogolomo?
23. Za kupaka madzi
1. Zovala zachikhalidwe zopanda madzi ziyenera kuphimbidwa ndi filimu yosanjikiza, yomwe siimangokhala yosaoneka bwino, komanso imasintha mawonekedwe a pamwamba pa chinthucho. Chophimba chopanda madzi cha nano chopangidwa ndi P2I chimagwiritsa ntchito vacuum sputtering kuti amangirire chotchingira chopanda madzi cha polima pamwamba pa chogwiriracho pamalo otsekedwa kutentha firiji. Popeza makulidwe a zokutira uku ali mu nanometers, pafupifupi samawonekera. Njirayi imagwiritsidwa ntchito pazinthu zosiyanasiyana komanso mawonekedwe a geometric. Ngakhale zinthu zina zokhala ndi mawonekedwe ovuta komanso kuphatikiza kwazinthu zingapo zitha kuphimbidwa bwino ndi wosanjikiza wopanda madzi ndi P2I.
2. Ntchito Zogwirizana: Ukadaulo uwu ukhoza kupereka ntchito zopanda madzi pazinthu zamagetsi, zovala, nsapato, ndi zina zotero. Zippers za zovala ndi zolumikizira zamagetsi zamagetsi zimatha kuphimbidwa. Zina, kuphatikizapo zida za labotale ndi zida zamankhwala, ziyeneranso kukhala ndi ntchito zosalowa madzi. Mwachitsanzo, dontho mu labotale liyenera kukhala ndi ntchito yochotsa madzi kuti iteteze kumatira kwamadzimadzi, kuti zitsimikizire kuti kuchuluka kwamadzi mukuyesera ndi kolondola komanso kosataya.
Nthawi yotumiza: Apr-22-2025