Iyo yepamusoro yekurapa maitiro ezvizoro zvekurongedza zvigadzirwa mhedzisiro yekubatanidzwa kunoshanda kwemavara, kupfekedza, maitiro, zvishandiso, nezvimwe. Maitiro akasiyana anogadzira akasiyana mhedzisiro yeakapedzwa zvigadzirwa zvekurongedza.
Ⅰ. Pamusoro pekupfapfaidza
1. Kupfapfaidza ndiyo inonyanya kushandiswa pamusoro pekurapa, inoshandiswa kune zvose mapurasitiki uye hardware. Kupfapfaidza kunowanzo sanganisira kupfapfaidza mafuta, kupfapfaidza hupfu, nezvimwewo, uye kunonyanya kupfapfaidza mafuta. Makara akapfapfaidzwa anowanzozivikanwa sependi, ayo anoumbwa neresin, pigment, solvents, uye zvimwe zvinowedzera. Kupfapfaidza kwepurasitiki kunowanzo kuve nemajasi maviri ependi, iro rine ruvara pamusoro pepamusoro rinonzi topcoat, uye rakanyanya kujeka layer riri pamusoro rinonzi pendi inodzivirira.
2. Nhanganyaya yekupfapfaidza nzira:
1) Kuchenesa kwekutanga. Zvakadai sekubvisa guruva remagetsi.
2) Kupfapfaidza topcoat. Iyo topcoat inowanzova ruvara runogona kuonekwa pamusoro.
3) Kuomesa topcoat. Iyo yakakamurwa kuva yekuomeswa kwechisikigo pane tembiricha yekamuri uye yakakosha kuomesa ovheni.
4) Kutonhorera topcoat. Kuomesa ovheni kwakakosha kunoda kutonhora.
5) Kusasa pendi yekudzivirira. Pendi yekudzivirira inowanzoshandiswa kuchengetedza topcoat, mazhinji acho ari pendi dzakajeka.
6) Kurapa pende yekudzivirira.
7) QC kuongorora. Tarisa uone kana ichizadzisa zvinodiwa.
3. Mafuta erabha
Mafuta erabha, anozivikanwawo sependi elastic, pendi-inonzwa nemaoko, ipendi ine zvikamu zviviri zvepamusoro-elastic-hand-feel pendi. Chigadzirwa chakapfapfaidzwa neiyi pendi chine yakakosha kubata yakapfava uye yakakwira elastic surface inonzwa. Kuipa kwemafuta erabha kudhura kwakanyanya, kusimba kwakawanda, uye nyore kudonha mushure mekushandisa kwenguva refu. Mafuta erabha anoshandiswa zvakanyanya muzvigadzirwa zvekutaurirana, zvinonzwika-zvinoonekwa zvigadzirwa, MP3, nharembozha mabhomba, zvishongedzo, zvekuvaraidza uye zvigadzirwa zvevaraidzo, zvibatiso zvemitambo console, midziyo yerunako, nezvimwe.
4. UV pendi
1) UV pendi ndiyo chidimbu cheChirungu chemirairo yeultraviolet (Ultra-VioletRay). Iyo inowanzo shandiswa UV wavelength renji ndeye 200-450nm. Pendi yeUV inogona kurapwa chete pasi pe ultraviolet mwenje.
2) Hunhu hwependi yeUV: kujeka uye kupenya, kuomarara kwakanyanya, kukurumidza kugadzirisa kukurumidza, kugadzirwa kwepamusoro, chengetedzo topcoat, kuomesa uye kupenya pamusoro.
Ⅱ. Pamusoro pekuisa mvura
1. Mvura yekuputira inzira ye electrochemical. Mukutaura kwelayman, inzira yekugadzira pamusoro inonyudza zvikamu zvechigadzirwa zvinoda kuiswa mu electrolyte, kupfuura magetsi, uye inoisa simbi pamusoro pezvikamu ne electrolysis kuti iite yunifomu, dense, uye yakanyatso bonded simbi layer.
2. Zvishandiso zvakakodzera kuputira mvura: Inonyanya kuzivikanwa ndeye ABS, zvichida electroplating giredhi ABS. Mamwe mapurasitiki akajairwa akadai sePP, PC, PE, nezvimwewo zvakaoma kuisa ndiro.
Common pamusoro pemavara: goridhe, sirivheri, dema, pfuti ruvara.
Yakajairika electroplating mhedzisiro: yakakwira gloss, matte, matte, yakasanganiswa, nezvimwe.
Ⅲ. Nezve vacuum plating
1. Vacuum plating imhando ye electroplating. Inzira yekuisa simbi yakatetepa pamusoro pechigadzirwa mune yakanyanya vacuum mudziyo.
2. Nzira yekuyerera kwevacuum plating: pamusoro pekuchenesa-antistatic-primer spraying-primer baking-vacuum coating-topcoat spraying-topcoat baking-quality inspection-packaging.
3. Zvakanakira uye kuipa kwevacuum plating:
1) Kune akawanda epurasitiki zvinhu zvinogona kuve electroplated.
2) Inogona kuve yakashongedzwa nemavara ane mavara akapfuma.
3) Zvinhu zvepurasitiki hazvina kuchinjwa panguva ye electroplating, uye electroplating yemunharaunda iri nyore.
4) Hapana tsvina yemvura inogadzirwa, iyo inoshamwaridzana nenharaunda.
5) Non-conductive vacuum plating inogona kuitwa.
6) Mhedzisiro ye electroplating inopenya uye inopenya kupfuura kuiswa kwemvura.
7) Kugadzirwa kwevacuum plating kwakakwira kupfuura iyo yekuputira mvura.
Zvakaipa zvayo ndezvizvi:
1) Chiyero chakakanganisika chevacuum plating chakakwira kupfuura icho chekuisa mvura.
2) Mutengo wevacuum plating wakakwira kupfuura iwo wekuisa mvura.
3) Pamusoro pevacuum coating haibatike uye inoda kuchengetedzwa kweUV, nepo mvura yekuputira kazhinji haidi kuchengetedzwa kweUV.
Ⅳ. Nezve IMD/In-Mold Decoration Technology
1. IMD's Chinese zita: In-Mould Decoration Technology, inozivikanwawo setekinoroji isina kupfeka. Zita reChirungu: In-Mold Decoration, IMD inyanzvi yepasi rose yekushongedza pamusoro, ine firimu rakaomeswa rakaomeswa pamusoro, rakadhindwa pateni repakati, jekiseni rekumashure, neingi pakati, izvo zvinogona kuita kuti chigadzirwa chisangane nekukweshana, kudzivirira pamusoro kuti risakwekwe, uye chengetedza ruvara rwakajeka kwenguva yakareba uye zvisiri nyore kupera.
IMD in-mold kushongedzwa inzira nyowani yekugadzira otomatiki. Kuenzaniswa nemaitiro echinyakare, IMD inogona kurerutsa matanho ekugadzira uye kuderedza disassembly zvikamu, saka inogona kugadzira nekukurumidza uye kuchengetedza nguva uye mutengo. Iyo ine zvakare mabhenefiti ekuvandudza mhando, kuwedzera mufananidzo kuoma uye kuvandudza chigadzirwa kusimba. IMD parizvino ndiyo inonyanya kushanda nzira. Iko kudhinda, high-pressure molding, kubaya pamusoro pefirimu, uye pakupedzisira kusanganisa nepurasitiki kuti iite, kubvisa maitiro echipiri ekushanda uye maawa ekushanda. Kunyanya kana backlighting, akawanda curved nzvimbo, kutevedzera simbi, hairline kugadzirisa, zvine musoro mwenje mapatani, mbabvu kupindira, nezvimwewo, izvo zvisingagone kubatwa nekudhinda nekupenda maitiro, inguva yekushandisa iyo IMD maitiro.
IMD in-mold kushongedzwa inogona kutsiva akawanda echinyakare maitiro, senge kupisa kwekufambisa, kupfapfaidza, kudhinda, electroplating uye dzimwe nzira dzekushongedza chitarisiko. Kunyanya kune zvigadzirwa zvinoda akawanda mavara emifananidzo, backlights, nezvimwe.
Ehe, zvinofanirwa kucherechedzwa pano: kwete ese epurasitiki epamusoro ekushongedza anogona kutsiviwa neIMD tekinoroji. IMD ichine mabhodhoro etekinoroji (zvakadai sehukama hwakasiyana pakati pekuomarara uye kutambanudza, kurongeka kwechokwadi, kupatsanura pakati pemaumbirwo akasarudzika nemapundu, dhizaini angle, nezvimwewo) Zvakanangana zvigadzirwa zvinofanirwa kupa 3D kudhirowa kune nyanzvi mainjiniya kuti vaongorore.
2. IMD inosanganisira IML, IMF, uye IMR
IML: MUCHIKAMUMBISA LABEL (nzira inoisa pepa rekushongedza rakadhindwa nekubaiwa muforoma yejekiseni, yobva yabaya resin muinki layer iri kuseri kwebepa rakaumbwa kuti resin nebepa zvibatanidzwe kuita chimiro chimwe chakasimba. Kudhinda → kubaya → jekiseni repurasitiki remukati.) (Hapana kutatamuka, diki diki rakakombama rinoshandiswa kugadzira 2D pamusoro pezvigadzirwa);
IMF: IN MOLDING FILM (yakangofanana neIML asi inonyanya kushandiswa pakugadzira 3D zvichibva paIML. Kudhinda → kuumba → kubaya → jekiseni repurasitiki remukati. Cherechedza: kuumba kunonyanya kuumbwa nePC vacuum\high pressure molding.) (inokodzera zvigadzirwa zvepamusoro-soro, zvigadzirwa zve3D);
IMR: IN MOLDING ROLLER (inonyanya kutariswa pane yekuburitsa layer pane rabha. PET FILM → printing release agent → inki yekudhinda → kudhinda adhesive → jekiseni repurasitiki remukati → inki nepurasitiki bonding → mushure mekuvhura mold, rabha rinobva rasunungurwa kubva painki. Japan inoitumidza kuti thermal transfer kana thermal operating kana RODLL inoshandiswa mushina wekupisa uye RODLL inoshandiswa mushina wekupisa. kombiyuta
3. Musiyano pakati peIML, IMF neIMR (kana firimu rakatetepa rinosara pamusoro).
Zvakanakira zveIMD zvigadzirwa:
1) Kuramba kukwenya, kuramba kwakasimba kwecorrosion, uye hupenyu hurefu hwebasa.
2) Yakanaka-dimensional pfungwa.
3) Dustproof, hunyoro-uchapupu, uye yakasimba anti-deformation kugona.
4) Muvara unogona kuchinjwa pakuda, uye muenzaniso unogona kuchinjwa pakuda.
5) Muenzaniso wakanyatsoiswa.
V. Nezve silika skrini yekudhinda
1. Silk screen printing inzira yekare asi inoshandiswa zvakanyanya.
1) Shandisa scraper kuisa inki pachiratidziro.
2) Shandisa scraper pakona yakagadziriswa kuti unyatsokwenya inki kune rimwe divi. Panguva ino, iyo inki ichadhindwa pane chakadhindwa chinhu nekuda kwekupinda maererano nemuenzaniso apo chidzitiro chakagadzirwa, uye chinogona kudhindwa kakawanda.
3) Chidzitiro chakadhindwa chinogona kuchengetwa uye kushandiswa mushure mekugeza.
2. Nzvimbo dzinoshandiswa kudhindwa kwesiriki skrini: kudhinda mapepa, kudhindwa kwepurasitiki, kudhinda chigadzirwa chemapuranga, girazi, ceramic chigadzirwa kudhinda, dehwe chigadzirwa kudhinda, nezvimwe.
Ⅵ. Nezve pad kudhinda
1. Pad kudhinda ndiyo imwe yenzira dzakakosha dzekudhinda. Inogona kudhinda zvinyorwa, magirafu uye mifananidzo pamusoro pezvinhu zvisina kujairika, uye iko zvino yava kudhinda yakakosha. Semuenzaniso, zvinyorwa uye mapatani ari pamusoro penharembozha zvinodhindwa nenzira iyi, uye kudhindwa kwepamusoro kwezvinhu zvakawanda zvemagetsi senge kiyibhodhi yekombuta, zviridzwa, uye mamita zvese zvinopedzwa nekudhinda pad.
2. Iyo padhi yekudhinda maitiro iri nyore kwazvo. Inoshandisa simbi (kana mhangura, thermoplastic plastiki) gravure uye yakakomberedzwa padhi yekudhinda musoro wakagadzirwa nesilicone rubber zvinhu. Iyo inki iri pa gravure inonyudzwa pamusoro pemusoro wepadhi yekudhinda, uye yobva yadzvanywa pamusoro pechinhu chinodiwa kudhinda zvinyorwa, mapatani, nezvimwe.
3. Musiyano uripo pakati pekudhinda padhi nekudhinda sirika skrini:
1) Kudhinda kwepadhi kwakakodzera kune isina kujairika yakakombama nzvimbo uye yakakomberedzwa nzvimbo ine maarcs makuru, nepo sirika screen kudhinda kwakakodzera nzvimbo dzakati sandara uye diki dzakakombama nzvimbo.
2) Kudhinda kwepadhi kunoda mahwendefa esimbi kuti aburitswe, nepo sirika yedhinda yedhinda inoshandisa zvidzitiro.
3) Padhi kudhinda kudhinda kudhinda, ukuwo sirika screen kudhinda kuri kudhinda kwakananga kuvuza.
4) Michina yemagetsi inoshandiswa nevaviri yakasiyana zvikuru.
VII. Pamusoro pekudhinda mvura yekufambisa
1. Kudhinda kwekufambisa kwemvura, kunowanzozivikanwa semvura yemvura, inoreva kuendeswa kwemaitiro uye mapatani pamafirimu anonyungudika nemvura kune substrates kuburikidza nekumanikidzwa kwemvura.
2. Kuenzanisa pakati pekufambiswa kwemvura neIML:
IML maitiro: chaiyo pateni chinzvimbo, yekupokana pateni yekuputira (chamfer kana undercut haigone kuputirwa), inosiyana pateni maitiro, uye haiperi.
Kufambiswa kwemvura: isina kurongeka pateni chinzvimbo, yakaganhurwa pateni yekuputira, yakaganhurirwa pateni mhedzisiro (yakakosha kudhinda maitiro haigone kuwanikwa), uye ichapera.
VIII. About thermal transfer
1. Thermal transfer inzira yekudhinda iri kubuda iyo yakatangwa kubva kunze kwenyika kwemakore anopfuura gumi chete. Nzira yekudhinda yeiyi nzira yakakamurwa kuita zvikamu zviviri: kuendesa firimu kudhinda uye kutamisa kugadzirisa. Kudhinda firimu rekutamisa kunotora kudhindwa kwedoti (resolution inosvika 300dpi), uye pateni yacho inodhindwa kare pamusoro pefirimu. Iyo yakadhindwa pateni yakapfuma muzvikamu, inopenya muruvara, inogara ichichinja, ine misiyano midiki yemavara uye yakanaka kuberekana. Inogona kusangana nezvinodiwa nemugadziri uye inokodzera kugadzirwa kwehuwandu; kutamisa kugadzirisa kunoshandisa muchina wekufambisa wekupisa kugadzirisa (kudziya uye kudzvanya) kamwe kuendesa iyo yakanakisa pateni pane yekufambisa firimu kune chigadzirwa chepamusoro. Mushure mekuumbwa, iyo inki layer uye chigadzirwa chepamusoro chakabatanidzwa, chiri chechokwadi uye chakanaka, chinovandudza zvakanyanya giredhi rechigadzirwa. Nekudaro, nekuda kweiyo yepamusoro tekinoroji yemukati mekuita, zvinhu zvakawanda zvinoda kutengwa kunze kwenyika.
2. Thermal transfer process inoshandiswa kune nzvimbo dzezvigadzirwa zvakasiyana-siyana seABS, PP, plastiki, huni, uye simbi yakavharwa. Iyo firimu yekufambisa inopisa inogona kugadzirwa uye kugadzirwa zvinoenderana nezvinodiwa nevatengi, uye iyo pateni inogona kuendeswa kumusoro kweiyo workpiece kuburikidza nekupisa kudzvanya kuvandudza chigadzirwa giredhi. Iyo yekupisa yekufambisa maitiro inoshandiswa zvakanyanya mumapurasitiki, zvizorwa, matoyi, midziyo yemagetsi, zvekuvakisa, zvipo, kurongedza chikafu, zvekunyora uye mamwe maindasitiri.
IX. Nezve thermal sublimation dhayi kudhinda
1. Iyi nzira yakanyatsogadzirwa nokuda kwekushongedza kwepamusoro kwezvigadzirwa zvakagadzirirwa uye zvitatu-dimensional plastiki zvigadzirwa. Iyi nzira haigone kupa scratch resistance uye kumwe kudzivirirwa kwechigadzirwa chepamusoro. Mukupesana, inogona kupa mhando yekudhinda iyo isiri nyore kupera uye inogona kuramba ichiratidzira mavara akanaka kunyangwe akakwenya. Kusiyana nekudhinda skrini kana kupenda, kuzara kwemavara kunoratidzwa neiyi nzira kwakakwira zvakanyanya kupfuura dzimwe nzira dzekupenda.
2. Dhayi inoshandiswa mukupisa kwekushisa inogona kupinda mukati me 20-30 microns mukati mepamusoro pezvinhu, saka kunyange kana nzvimbo yacho yakakweshwa kana kukweshwa, ruvara rwayo runogona kuchengetedzwa rwakajeka zvikuru. Iyi nzira inoshandiswawo zvakanyanya muzvigadzirwa zvakasiyana, kusanganisira SONY's laptop VAIO. Komputa iyi inoshandisa nzira iyi kugadzira kurapwa kwepamusoro kwemavara akasiyana uye mapatani, zvichiita kuti chigadzirwa ichi chive chakasiyana uye chakasarudzika.
Ⅹ. Pamusoro pekubika varnish
1. Kubika varnish kunoreva kuti mushure mokupfapfaidza kana kupenda, workpiece haibvumirwi kuporesa zvakasikwa, asi workpiece inotumirwa muimba yevarnish yekubikira, uye pendi yepende inoporeswa nekupisa kwemagetsi kana kure kure infrared heat.
2. Musiyano pakati pekubikira varnish uye pendi yakajairika: Mushure mekubika varnish, pende yepende inowedzera compact, haisi nyore kudonha, uye firimu repende rakafanana uye ruvara rwakazara.
3. Piano lacquer process imhando yekubika varnish maitiro. Maitiro ayo akaoma zvikuru. Kutanga, putty inoda kuiswa pabhodhi rehuni seyepasi pendi yekupfapfaidza pendi; mushure mekuenzanisa putty, kumirira kuti putty iome, uye gadzira iyo yakatsetseka; wobva wapfapfaidza primer 3-5 kakawanda, woiputira nemvura sandpaper uye jira rekukuya mushure mekupfapfaidza kwega kwega; pakupedzisira, pfapfaidza 1-3 nguva glossy topcoat, uye ipapo kushandisa tembiricha kubheka kurapa pendi layer. Iyo primer ipende yakarapwa yakajeka ine ukobvu hunosvika 0.5mm-1.5mm. Kunyange kana tembiricha yekapu yesimbi iri 60-80 madhigirii, hapazovi nedambudziko pamusoro payo!
XI. Nezve oxidation
1. Oxidation inoreva kuita kwemakemikari pakati pechinhu neoxygen iri mumhepo, inodaidzwa kuti oxidation reaction. Chiitiko chemusikirwo. Iyo oxidation inotsanangurwa pano inoreva maitiro epamusoro ekurapa ezvigadzirwa zvehardware. Inonzi electro-oxidation reaction inodzorwa nevanhu. Anodic oxidation inoshandiswa zvakanyanya.
2. Kuyerera kwemaitiro: alkali kugeza--mvura yashing-bleaching-water washing-activation-water washing-aluminium oxidation-mvura yekugeza-dhayi-mvura kugeza-kuvhara-mvura kugeza-kuomesa-quality inspection-warehousing.
3. Basa re oxidation: inodzivirira uye yekushongedza, inogona kuve neruvara, insulated, inovandudza kusimba kwekubatanidza ne organic coatings, uye kuvandudza kusimba kwekubatanidza ne inorganic yekuvharisa layers.
4. Secondary oxidation: Chigadzirwa chacho chinogadziriswa kaviri nekuvhara kana kubvisa pamusoro pechigadzirwa, icho chinonzi yechipiri oxidation.
1) Mavara akasiyana pane chimwe chigadzirwa anogona kuva pedyo kana kuti akasiyana zvakanyanya.
2) Kugadzirwa kweLOGO inobuda pamusoro pechigadzirwa. Iyo LOGO inobudikira pamusoro pechigadzirwa inogona kudhindwa kana kuwanikwa kuburikidza neyechipiri oxidation.
XIⅠ.Nezve mechanical waya kudhirowa
1. Mechanical wire drawing inzira yekukwesha mavanga pamusoro pechigadzirwa kuburikidza nema mechanical processing. Kune akati wandei emhando dzemuchina wekudhirowa waya, senge mitsetse yakatwasuka, mitsetse isina kurongeka, shinda, makora uye mitsara yezuva.
2. Zvishandiso zvakakodzera kudhirowa kwemuchina waya:
1) Mechanical waya yekudhirowa ndeyeiyo yepamusoro kurapwa maitiro ezvigadzirwa zvehardware.
2) Zvigadzirwa zvePlastiki hazvigone kudhonzwa zvakanangana newaya. Zvigadzirwa zvepurasitiki mushure mekuputirwa kwemvura zvinogona zvakare kuve nemuchina waya inodhonzwa kuti iwane mitsetse, asi iyo yekupfeka haifanirwe kunge yakanyanya kutetepa, zvikasadaro zviri nyore kuputswa.
3) Pakati pezvinhu zvesimbi, iyo inonyanya kudhirowa waya yekudhirowa ialuminium uye simbi isina tsvina. Sezvo kuoma kwepamusoro uye kusimba kwealuminium zvakaderera pane izvo zvesimbi isina tsvina, iyo mechanical waya yekudhirowa maitiro iri nani pane simbi isina tsvina.
4) Zvimwe zvigadzirwa zvehardware.
XIⅠⅠ.Nezve laser engraving
1. Laser engraving, inozivikanwawo selaser engraving kana laser marking, inzira yekurapa kwepamusoro uchishandisa optical principles.
2. Kushandiswa kwelaser engraving: Laser engraving inokodzera zvinenge zvese zvinhu, uye hardware nemapurasitiki ndiwo minda yakajairika. Pamusoro pezvo, kune bamboo uye zvigadzirwa zvehuni, plexiglass, simbi mahwendefa, girazi, dombo, kristaro, Corian, bepa, maviri-mavara mahwendefa, aluminium oxide, dehwe, plastiki, epoxy resin, polyester resin, simbi yakapfapfaidzwa, nezvimwe.
3. Musiyano pakati pelaser waya yekudhirowa uye mechanical waya kudhirowa:
1) Mechanical waya yekudhirowa ndeyekugadzira maumbirwo nemuchina kugadzirisa, nepo laser waya yekudhirowa ndeyekupisa maficha nelaser light energy.
2) Zvichienderana, magadzirirwo emuchina wekudhirowa waya haana kunyatso kujeka, nepo magadzirirwo e laser waya yekudhirowa akajeka.
3) Kumusoro kwemushini wewaya kudhirowa kune pfungwa yemapundu uye concavities kana yakabatwa, nepo pamusoro pelaser waya yekudhirowa ine pfungwa yemapundu uye concavities kana yabatwa.
XIⅠⅡ.Nezve kuchekwa kwepamusoro-soro
High-gloss trimming ndeyekucheka denderedzwa remabhero akajeka pamucheto wezvigadzirwa zvehardware kuburikidza nemuchina wekumhanya weCNC.
1) Iyo ndeyeyepamusoro kurapwa maitiro ezvigadzirwa zvehardware.
2) Pakati pezvigadzirwa zvesimbi, aluminium ndiyo inonyanya kushandiswa pakucheka kwepamusoro-soro, nokuti aluminium inenge yakapfava, ine maitiro akanaka ekucheka, uye inogona kuwana kupenya kwakanyanya kwepamusoro.
3) Mutengo wekugadzirisa wakakwira, uye unowanzo shandiswa kucheka kumucheto kwezvikamu zvesimbi.
4) Inoshandiswa zvakanyanya munharembozha, zvigadzirwa zvemagetsi, uye zvigadzirwa zvedhijitari.
XⅤ. About Brushing
1. Brushing inzira yekucheka maitiro pamusoro pechigadzirwa kuburikidza nekugadzira michina.
2. Kukwesha nzvimbo dzekunyorera:
1) Iyo ndeyeyepamusoro kurapwa maitiro ezvigadzirwa zvehardware.
2) Metal nameplates, zvinyorwa zvechigadzirwa kana logos yekambani pazviri zvakarerekera kana kuti dzakatwasuka sirika mitsetse.
3) Mamwe mapatani ane kudzika kuri pachena pamusoro pezvigadzirwa zvehardware.
XⅥ. About sandblasting
Sandblasting inzira yekuchenesa uye roughening pamusoro pe substrate nekukanganisa kwekuyerera kwejecha. Mhepo yakamanikidzwa inoshandiswa sesimba rekugadzira danda rejet rinomhanya-mhanya kupfapfaidza zvinhu (jecha remhangura, jecha requartz, corundum, jecha resimbi, jecha reHainan) nekumhanya kwakanyanya pamusoro peiyo workpiece kuti igadziriswe, kuitira kuti chitarisiko kana chimiro chekunze kweiyo workpiece surface inoshanduka. Nekuda kwekukanganisa uye kucheka kweabrasive pamusoro peiyo workpiece pamusoro, pamusoro peiyo workpiece inowana imwe dhigirii yehutsanana uye hutsinye hwakasiyana, uye mashandiro emuchina weiyo workpiece pamusoro anovandudzwa, nekudaro achivandudza kuneta kuramba kweiyo workpiece, kuwedzera kunamatira pakati payo nejasi, kuwedzera kusimba kwejasi, uye zvakare kuenzanisa uye kufambisa iyo coating.
2. Chikumbiro chekushandisa chejecha
1) Preatment ye workpiece coating and bonding Sandblasting inogona kubvisa tsvina yese senge ngura pamusoro pechishandiso, uye kumisikidza yakakosha pateni yebasa (inowanzozivikanwa seyakaomarara) pamusoro peiyo workpiece, uye inokwanisa kuwana madhigirii akasiyana ehushasha nekutsiva mabrasives emhando dzakasiyana siyana, kuvandudza zvakanyanya simba rekubatanidza pakati peiyo workpiece neplatform. Kana kuita kuti zvikamu zvekubatanidza zvibatanidzwe zvakasimba uye zvehutano huri nani.
2) Kucheneswa uye kukwenenzverwa kwenzvimbo dzakakasharara dzekukanda uye zvidimbu zvebasa mushure mekupisa kupisa Sandblasting inogona kuchenesa tsvina yese (senge chiyero, mafuta uye zvimwe zvakasara) pamusoro pecastings uye forgings uye workpieces mushure mekupisa kwekupisa, uye kupukuta pamusoro peiyo workpiece kunatsiridza kupera kweiyo workpiece, kuitira kuti workpiece iratidze yunifomu uye inopindirana kutaridzika kwemavara esimbi, zvichiita kuti chitarisiko chesimbi chiwedzere.
3) Kucheneswa kweBurr uye kushongedza kwepasi kwezvikamu zvemuchina Sandblasting inogona kuchenesa mabhuru madiki ari pamusoro peiyo workpiece uye kuita kuti nzvimbo yebasa ive yakatsetseka, kubvisa kukuvadza kwemaburrs uye kugadzirisa giredhi rebasa rekushanda. Mukuwedzera, kuputika kwejecha kunogona kugadzira zviputi zvidiki kwazvo pamusanganiswa weiyo workpiece, zvichiita kuti workpiece iwedzere kunaka uye yakanyatsojeka.
4) Kuvandudza michina yezvikamu zvezvikamu. Mushure mekuputika kwejecha, zvikamu zvemuchina zvinogona kugadzira yunifomu uye yakanaka concave uye convex nzvimbo pamusoro pezvikamu, kuitira kuti mafuta ekuzora achengetwe, nekudaro achivandudza mamiriro ekuzora, kuderedza ruzha uye kuwedzera hupenyu hwesevhisi yemuchina.
5) Kupenya mhedzisiro Kune mamwe-akakosha-chinangwa workpieces, sandblasting inogona kuwana akasiyana maratidziro kana matte pakuda. Zvakadai sekukwenenzverwa kwesimbi isina simbi yekushanda nemapurasitiki, kukwenenzverwa kwejade, matte pamusoro pefenicha yemapuranga, mapatani pamusoro pegirazi rine chando, uye kukwasva kwejira pamusoro.
17. Nezve ngura
1. Corrosion is corrosion carving, iyo inoreva kushandiswa kwezvinhu zvekushongedza kugadzira mapatani kana zvinyorwa pamusoro pesimbi.
2. Kushandisa ngura:
1) Iyo ndeyeyepamusoro kurapwa maitiro ezvigadzirwa zvehardware.
2) Decorative surface, iyo inogona kuita mamwe maitiro akapfava uye zvinyorwa pane simbi pamusoro.
3) Corrosion processing inogona kuburitsa maburi madiki uye grooves.
4) Mold etching uye kuruma.
18. Nezvekukwenenzvera
1. Kupukuta inzira yekushandisa mamwe maturusi kana nzira dzekupenya pamusoro pechishandiso. Chinangwa chikuru ndechekuwana nzvimbo yakatsetseka kana girazi gloss, uye dzimwe nguva inoshandiswawo kubvisa gloss (matte).
2. Nzira dzinowanzoitwa dzinosanganisira: mechanical polishing, chemical polishing, electrolytic polishing, ultrasonic polishing, fluid polishing, uye magnetic grinding polishing.
3. Kuchenesa nzvimbo dzekushandisa:
1) Kazhinji kutaura, zvese zvigadzirwa zvinoda nzvimbo inopenya zvinofanirwa kukwenenzverwa.
2) Zvigadzirwa zvepurasitiki hazvina kupushwa zvakananga, asi iyo abrasive inokwenenzverwa.
19. Nezve kupisa kutsika
1. Kudhinda kunopisa, kunowanzozivikanwa sekuti hot stamping, inzira inokosha yekudhinda isingashandisi ingi. Iyo simbi yekudhinda ndiro inodziya, foil inoshandiswa, uye mavara egoridhe kana mapatani anomisikidzwa pane yakadhindwa. Nekukurumidza kuvandudzwa kweiyo inopisa stamping foil uye indasitiri yekurongedza, kushandiswa kwe electroplated aluminium inopisa stamping iri kuramba ichiwedzera.
2. Iyo inopisa stamping process inoshandisa musimboti wekupisa kudzvanya kuendesa kuendesa aluminium layer mu electroplated aluminium kusvika pamusoro peiyo substrate kuti iite yakakosha simbi. Nekuti chinhu chikuru chinoshandiswa pakupisa chitambi chiri electroplated aluminium foil, kupisa kutsika kunonzi zvakare electroplated aluminium inopisa stamping. Electroplated aruminiyamu foil inowanzo umbwa neakawanda akaturikidzana emidziyo, iyo base zvinhu inowanzova PE, inoteverwa nekuparadzanisa kupfeka, ruvara rwekupfeka, simbi yesimbi (aluminium plating) uye glue coating.
Iyo yakakosha inopisa stamping process ndeyekuti pasi pekumanikidzwa, ndiko kuti, kana iyo electroplated aluminiyamu yakatsikirirwa neinopisa stamping ndiro uye substrate, inopisa-yakanyunguduka silicone resin layer uye inonamira pane electroplated aluminium inonyungudika nekupisa. Panguva ino, viscosity yeiyo inopisa-yakanyunguduka silicone resin inova diki, uye viscosity yeakakosha-inonzwa inonamira yekupisa inowedzera mushure mekunyungudutswa nekupisa, kuitira kuti aruminiyamu layer ibviswe kubva kune electroplated aluminium base firimu uye yoendeswa kune substrate panguva imwe chete. Nekubviswa kwekumanikidzwa, iyo yakanamatira inokurumidza kutonhora uye inosimbisa, uye aluminium layer yakanyatsobatanidzwa kune substrate, ichipedzisa kupisa kupisa.
3. Kupisa kupisa kune mabasa maviri makuru: imwe ndeyekushongedza kwepamusoro, iyo inogona kuwedzera kukosha kwechigadzirwa. Kupisa stamping pamwe chete nedzimwe nzira dzekugadzirisa dzakadai se embossing teknolojia inogona kuratidza zviri nani simba rekushongedza rakasimba rechigadzirwa: chechipiri ndechekupa chigadzirwa chepamusoro-soro chekushanda, zvakadai sekushandiswa kweholographic positioning inopisa stamping trademark logos. Mushure mekupisa kupisa, chigadzirwa chine chimiro chakajeka uye chakanaka, mavara akajeka uye anotarisa maziso, kupfeka kusagadzikana uye kusagadzikana kwemamiriro ekunze. Parizvino, kupisa kutsika pamavara akadhindwa efodya kunodarika 85%. Mune graphic dhizaini, kupisa kutsika kunogona kuita basa mukuwedzera iyo yekupedzisa kubata uye kuratidza dhizaini dingindira. Inonyanya kukodzera kushongedza kwezviratidzo uye mazita akanyoreswa.
20. Nezvekudirana
Kufuratira kunowanzoonekwa seyekushongedza chete, asi chaizvoizvo kune zvakawanda zvakanakira. Semuenzaniso, mumabhokisi ezvishongo uye zvizoro, kuyerera kunodiwa kuchengetedza zvishongo uye zvizoro. Inogonawo kudzivirira condensation, saka inoshandiswa mukati memotokari, mabhoti, kana air conditioning systems. Iwo maviri akanyanya kugadzira maapplication andinogona kufungidzira ndeekukanda ceramic tableware, uye imwe yacho ndeyeMiele's vacuum cleaner.
21. Nezve Kunze-kwe-Mold Decoration
Kunze-kwe-mold kushongedzwa kunowanzoonekwa sekuwedzera kwejekiseni molding, pane imwe yakazvimirira nzira. Kuvhara chikamu chekunze chenhare mbozha nejira kunoratidzika kunge kunoda hunyanzvi hwekuita kuti ubudise hunhu hwakakosha, asi hunogona kugadzirwa nekukasira uye nerunako kuburikidza nekushongedza kwekunze-kwe-mold. Zvinotonyanya kukosha, inogona kugadzirwa yakananga pane mold pasina mamwe manyore post-processing.
22. Nezve Kuzviporesa Kupfeka
1. Ichi chifukidziro chine mashiripiti ekuzvipodza kugona. Kana pane zvidiki zvidiki kana mitsetse yakanaka pamusoro, chero bedzi ichirohwa nechitubu chekupisa, nzvimbo yacho ichagadzirisa mavanga ega. Iyo musimboti ndeyekushandisa yakawedzera fluidity yezvinhu zvepolymer munzvimbo dzekupisa, kuitira kuti mushure mekupisa, ivo vanoyerera vakananga kumakwara kana mazino nekuda kwekuwedzera fluidity uye kuazadza. Uku kurapwa kwepamusoro kunogona kupa kuchengetedzwa kusati kwamboitika uye kusimba.
Yakanakira kuchengetedzwa kwedzimwe mota, kunyanya kana isu takamisa mota pasi pezuva, iyo yekupfekedza pamusoro payo inongogadzirisa mitsara midiki yakanaka kana zvikweshwa, zvichiratidza iyo yakanyanya kunaka.
2. Zvishandiso zvinoenderana: Pamusoro pekuchengetedzwa kwemapuranga emuviri, inogona kushandiswa pamusoro pezvivakwa mune ramangwana?
23. Pamusoro pekuvhara mvura
1. Zvishongo zvechinyakare zvisingasviki mvura zvinofanira kuvharwa nechidimbu chefirimu, iyo isingatarisi chete, asiwo inoshandura nzvimbo yepamusoro yechinhu chacho pachayo. Iyo nano isina mvura yekuputira yakagadzirwa neP2I inoshandisa vacuum sputtering kuti ibatanidze iyo polymer isina mvura yekuputira pamusoro peiyo workpiece munzvimbo yakavharwa pakamuri tembiricha. Sezvo kukora kwejasi uku kuri mumananometers, kunenge kusingaonekwe muchitarisiko. Iyi nzira inoshandiswa kune zvakasiyana-siyana zvinhu uye maumbirwo ejometri. Kunyangwe zvimwe zvinhu zvine maumbirwo akaomarara uye musanganiswa wezvinhu zvakati wandei zvinokwanisa kuputirwa nejira rekudzivirira mvura neP2I.
2. Zvishandiso zvinoenderana: Iyi tekinoroji inogona kupa mabasa asina mvura ezvigadzirwa zvemagetsi, zvipfeko, shangu, nezvimwe. Zvimwe, zvinosanganisira zviridzwa zvemurabhoritari nemidziyo yekurapa, zvinofanirwa kunge zvine mabasa asingapinde mvura. Semuenzaniso, iyo inodonhedza murabhoritari inofanira kunge iine basa rekudzivirira mvura kudzivirira kunamatira kwemvura, kuitira kuti ive nechokwadi chekuti huwandu hwemvura mukuyedza hwakarurama uye husina kurasikirwa.
Nguva yekutumira: Kubvumbi-22-2025