Zovala za botolo sizili mzere woyamba wa chitetezo kuti uteteze zomwe zili mkati, komanso ulalo wofunikira pazokumana nazo za ogula, komanso chonyamulira chofunikira cha chithunzi chamtundu ndi kuzindikira kwazinthu. Monga mtundu wa mndandanda wa kapu ya botolo, zisoti zopindika ndizodziwika kwambiri komanso zosavuta kugwiritsa ntchito kapu ya botolo, yodziwika ndi chivindikiro cholumikizidwa kumunsi kudzera pa hingeri imodzi kapena zingapo, zomwe zitha "kutsegulidwa" mosavuta kuti ziwulule potuluka, kenako "kudumpha" kutseka.
Ⅰ, Kukweza ukadaulo mfundo
Mfundo yayikulu yaukadaulo wa chivundikiro chopindika chagona pamapangidwe ake a hinji ndi makina otsekera / osindikiza:
1. Mapangidwe a hinge:
Ntchito: Perekani mzere wozungulira wachivindikirokutsegula ndi kutseka, ndi kupirira kupsinjika kwa kutsegula ndi kutseka mobwerezabwereza.
Mtundu:
●Living Hinge:Mtundu wofala kwambiri. Pogwiritsa ntchito kusinthasintha kwa pulasitiki palokha (yomwe nthawi zambiri imayikidwa muzinthu za PP), kachingwe kakang'ono kakang'ono kamene kamapangidwa pakati pa chivindikiro ndi maziko. Mukatsegula ndi kutseka, chingwe cholumikizira chimakhala chopindika chopindika m'malo mosweka. Ubwino wake ndi mawonekedwe osavuta, otsika mtengo, ndi kuumba kwachidutswa chimodzi.
●Kiyi yaukadaulo:kusankha kwazinthu (kuchuluka kwamadzimadzi, kukana kutopa kwambiri PP), kapangidwe ka hinge (kukhuthala, m'lifupi, kupindika), kulondola kwa nkhungu (onetsetsani kuti kuziziritsa yunifolomu kupewetsa kupsinjika kwamkati komwe kumabweretsa kusweka).
●Chojambulira/chojambula-pa hinge:Chivundikiro ndi maziko ndi zigawo zosiyana zolumikizidwa ndi mawonekedwe odziyimira pawokha. Hinge yamtunduwu nthawi zambiri imakhala ndi moyo wautali, koma pali magawo ambiri, kuphatikiza kovutirapo, komanso kukwera mtengo kwake.
●Pin hinge:Mofanana ndi hinji yachitseko, chitsulo kapena pini yapulasitiki imagwiritsidwa ntchito kulumikiza chivindikiro ndi maziko. Sichidziwika kwambiri muzopakapaka zodzikongoletsera ndipo chimagwiritsidwa ntchito kwambiri nthawi zomwe zimafunikira kulimba kwambiri kapena kapangidwe kapadera.
2. Kutseka / kusindikiza makina
Ntchito: Onetsetsani kuti chivindikirocho ndi chotsekedwa mwamphamvu, osati chosavuta kutsegula mwangozi, ndikukwaniritsa kusindikiza.
Njira zodziwika:
●Kutsekera / kutseka kwachitsulo (Snap Fit):Malo okwera okwera amapangidwa mkati mwa chivindikiro, ndipo poyambira kapena flange yofananira imapangidwa kunja kwa pakamwa pa botolo kapena pansi. Mukalumikizidwa palimodzi, cholumikiziracho "chimadina" polowera / pamwamba pa flange, ndikupangitsa kutsekeka komveka bwino ndikusunga mphamvu.
●Mfundo Yofunika:Gwiritsani ntchito ma deformation otanuka apulasitiki kuti muluma. Mapangidwe amafunikira kuwerengera molondola kwa kusokoneza ndi mphamvu yobwezeretsa zotanuka.
●Kutsekera kwa Friction:Dalirani kuyandikira kwapakati pakati pa chivundikiro ndi kunja kwa botolo pakamwa kuti pakhale mikangano kuti ikhale yotseka. Kumva kotsekera sikumveka bwino ngati mtundu wa snap, koma zofunikira zolondola ndizochepa.
●Mfundo yosindikiza:Chivundikirocho chikatsekedwa, nthiti yosindikiza / mphete yosindikizira (kawirikawiri nthiti imodzi kapena zingapo zokwezeka za annular) mkati mwa chivindikirocho zidzakanikizidwa mwamphamvu pa malo osindikizira a pakamwa pa botolo.
●Elastic deformation ya zinthu:Nthiti yosindikiza imapindika pang'ono pansi pa kukanikiza kudzaza kusafanana kwapang'onopang'ono kwa malo olumikizana ndi pakamwa pa botolo.
●Chisindikizo cha mzere/chisindikizo chakumaso:Pangani mzere wolumikizana wa annular kapena malo olumikizana.
●Kupanikizika:Mphamvu yotseka yoperekedwa ndi snap kapena friction loko imasinthidwa kukhala kukakamiza kwabwino pamalo osindikizira.
●Kwa ma flip cap okhala ndi mapulagi amkati:Pulagi yamkati (yomwe nthawi zambiri imapangidwa ndi PE yofewa, TPE kapena silikoni) imalowetsedwa mkati mwa kamwa ya botolo, ndipo kupindika kwake kumagwiritsidwa ntchito kuti akwaniritse kusindikiza kwa radial (plugging), nthawi zina kumawonjezeredwa ndi kusindikiza kumaso. Iyi ndi njira yodalirika yosindikizira.
Ⅱ, Njira yopangira Flip-top
Tengani PP chopindika chapamwamba monga chitsanzo
1. Kukonzekera zopangira:
Sankhani ma pellets a polypropylene (PP) (main cap body) omwe amakwaniritsa miyezo yachitetezo pazida zodzikongoletsera, ndi polyethylene (PE), thermoplastic elastomer (TPE) kapena silicone pellets yamapulagi amkati. Masterbatch ndi zowonjezera (monga antioxidants ndi lubricant) zimasakanizidwa molingana ndi ndondomekoyi.
2. Kuumba jekeseni:
●Core process:Ma pellets apulasitiki amatenthedwa ndikusungunuka kukhala mawonekedwe oyenda bwino mumgolo wa makina omangira jekeseni.
●Nkhungu:Zoumba zokhala ndi ziboliboli zambiri mwatsatanetsatane ndizofunikira kwambiri. Mapangidwe a nkhungu amayenera kuganizira kuzizira kofanana, kutulutsa kosalala, komanso kutulutsa kokwanira kwa hinge.
●Njira yopangira jakisoni:Pulasitiki yosungunuka imalowetsedwa mumtsempha wotsekeka wa nkhungu pa liwiro lalikulu pansi pa kupanikizika kwakukulu -> kukakamiza (kulipira chifukwa cha kuchepa) -> kuzizira ndi kupanga -> kutsegula nkhungu.
●Mfundo zazikuluzikulu:Dera la hinge limafuna kuwongolera kolondola kwambiri kwa kutentha ndi kuwongolera liwiro la jakisoni kuti zitsimikizire kuyenda kosalala kwa zinthu, kukhazikika kwa mamolekyulu, komanso kusakhala ndi nkhawa zamkati, kuti mupeze kukana kutopa kwambiri.
3. Kumangirira jekeseni yachiwiri / jekeseni wamitundu iwiri (posankha):
Amagwiritsidwa ntchito popanga zisoti zopindika zokhala ndi mapulagi amkati (monga chipewa cha botolo). Choyamba, kuumba jekeseni kumachitika pa gawo lolimba la PP, ndiyeno mphira wofewa (TPE / TPR / silicone) amabayidwa pamalo enaake (monga malo okhudzana ndi pakamwa pa botolo) mu nkhungu yomweyi kapena mu nkhungu ina popanda kugwetsa kuti apange chisindikizo chofewa cha rabara kapena pulagi yamkati.
4. Ultrasonic kuwotcherera/assembly (kwa mahinji osakhala ophatikizika kapena mapulagi amkati omwe amayenera kusonkhanitsidwa):
Ngati pulagi yamkati ndi chinthu chodziyimira pawokha (monga pulagi yamkati ya PE), iyenera kusonkhanitsidwa mkati mwa chivundikirocho ndi kuwotcherera akupanga, kusungunuka kotentha kapena makina osindikizira. Pamahinji ophatikizika, chivundikiro, hinji ndi maziko ziyenera kusonkhanitsidwa.
5. Kusindikiza/kukongoletsa (ngati mukufuna):
Kusindikiza pazenera: Sindikizani ma logo, zolemba, ndi mapatani pamwamba pachikuto. Siliva yotentha / yotentha: Onjezani zokongoletsera zachitsulo. Kupopera mbewu mankhwalawa: Sinthani mtundu kapena kuwonjezera zotsatira zapadera (matte, glossy, ngale). Kulemba: Matani mapepala kapena mapepala apulasitiki.
6. Kuyang'anira Ubwino ndi Kuyika:
Yang'anani kukula, maonekedwe, ntchito (kutsegula, kutseka, kusindikiza), ndi zina zotero, ndikunyamula katundu woyenerera kuti asungidwe.
Ⅲ, Zochitika za ntchito
Chifukwa cha kuphweka kwake, zivundikiro zapamwamba zimagwiritsidwa ntchito kwambiri muzodzola zosiyanasiyana zokhala ndi kukhuthala kwapakatikati ndipo ziyenera kutengedwa kangapo:
1. Kusamalira nkhope:
Zoyeretsera kumaso, zotsuka kumaso, zotsuka, zopaka kumaso (machubu), mafuta odzola/odzola (makamaka machubu kapena mapaipi).
2. Kusamalira thupi:
Kusamba thupi (kuwonjezeranso kapena kukula kochepa), mafuta odzola (chubu), kirimu chamanja (chubu chapamwamba).
3. Kusamalira tsitsi:
Shampoo, conditioner (kuwonjezeranso kapena kukula kochepa), chigoba cha tsitsi (chubu), gel osakaniza / sera (chubu).
4. Ntchito zapadera:
Chivundikiro chapamwamba chokhala ndi pulagi yamkati: Chivundikiro cha botolo la dropper (chomwecho, mafuta ofunikira), nsonga yotsitsa imawonekera chivundikirocho chikatsegulidwa.
Chivundikiro chapamwamba chokhala ndi scraper: Pazinthu zam'chitini (monga masks amaso ndi zonona), chopukusira chaching'ono chimamangidwira mkati mwa chivundikiro chapamwamba kuti chizifika mosavuta komanso kukanda.
Chivundikiro chapamwamba chokhala ndi khushoni / mpweya: Pazinthu monga BB cream, CC cream, air cushion foundation, ndi zina zotero, chivundikirocho chimayikidwa mwachindunji pansi pa chivindikiro chapamwamba.
5. Zochitika zabwino:
Zogulitsa zomwe zimafunikira kugwiritsa ntchito ndi dzanja limodzi (monga kusamba), kupeza mwachangu, komanso zofunikira zochepa pakuwongolera magawo.
Ⅳ Mfundo Zowongolera Ubwino
Kuwongolera kwabwino kwa zotchingira pamwamba ndikofunikira ndipo kumakhudza mwachindunji chitetezo chazinthu, zomwe ogwiritsa ntchito komanso mbiri yamtundu wawo:
1. Kulondola kwa dimensional:
M'mimba mwake, kutalika, mkati mwa chivundikiro chotsegula, kukula kwa mbedza / mbedza, miyeso ya hinji, ndi zina zotero. Onetsetsani kuti zikugwirizana ndikusinthana ndi thupi la botolo.
2. Mawonekedwe abwino:
Kuyang'anira zolakwika: Palibe ma burrs, zowala, zida zomwe zikusowa, kuchepa, thovu, nsonga zoyera, mapindikidwe, zokanda, madontho, zonyansa.
Kusasinthasintha kwamtundu: Mtundu wofanana, palibe kusiyana kwamitundu.
Ubwino wosindikiza: Zomveka bwino, zosindikizira zolimba, malo olondola, opanda mizukwa, kusindikiza kosowa, ndi inki kusefukira.
3. Mayeso ogwira ntchito:
Kutsegula ndi kutseka kusalala ndi kumva: Zochita zotsegula ndi zotseka ziyenera kukhala zosalala, ndi kumverera komveka bwino "kudina" (mtundu wa snap-on), popanda kupanikizana kapena phokoso lachilendo. Hinge iyenera kukhala yosinthasintha osati yonyezimira.
Kudalirika kotsekera: Pambuyo pakumanga, imayenera kupirira kugwedezeka kwina, kutulutsa kapena kuyeserera pang'ono popanda kutseguka mwangozi.
Mayeso osindikiza (chofunika kwambiri):
Kuyesa kosindikiza kopanda mphamvu: yerekezerani mayendedwe kapena malo okwera kuti muwone ngati pali kutayikira.
Kuyesa kwabwino kosindikiza: kutengera kukakamiza kwa zomwe zili mkati (monga kufinya payipi).
Kuyesa kwa torque (kwa omwe ali ndi mapulagi amkati ndi pakamwa pa botolo): yesani torque yofunikira kuti mutulutse kapena kukoka chipewa (makamaka gawo lamkati la pulagi) kuchokera pakamwa la botolo kuti muwonetsetse kuti latsekedwa komanso losavuta kutsegula.
Mayeso otayikira: Mukadzaza ndi madzi, kupendekeka, kutembenuza, kutentha kwambiri / kutentha pang'ono ndi mayeso ena amachitidwa kuti muwone ngati pali kutayikira. Kuyesa kwa moyo wa hinge (kuyesa kutopa): yerekezerani kutsegulira ndi kutseka mobwerezabwereza kwa ogula (nthawi zambiri masauzande kapena masauzande). Pambuyo pa kuyesedwa, hinge siinasweka, ntchitoyo ndi yachibadwa, ndipo kusindikiza kumakwaniritsabe zofunikira.
4. Chitetezo cha zinthu ndi kutsata:
Chitetezo cha Chemical: Onetsetsani kuti zidazo zikugwirizana ndi zofunikira zoyendetsera (monga "Technical Specifications for Safety of Cosmetics" yaku China, EU EC No 1935/2004/EC No 10/2011, US FDA CFR 21, ndi zina zotero), ndikuyesa mayeso ofunikira osamuka (zolemera, zitsulo zolemera, ma aph.
Zofunikira pazidziwitso: Palibe fungo lachilendo.
5. Thupi ndi makina katundu:
Kuyesa kwamphamvu: Kukana kukanikiza komanso kukana kwamphamvu kwa chivundikiro, thumba, ndi hinge.
Mayeso otsitsa: Yezerani dontho panthawi yoyendetsa kapena kugwiritsa ntchito, ndipo chivundikiro ndi thupi la botolo silidzasweka, ndipo chisindikizo sichingalephereke.
6. Mayeso ofananira:
Chitani mayeso enieni a machesi ndi botolo la botolo / phewa la hose kuti muwone kufanana, kusindikiza, ndi mawonekedwe.
Ⅵ, Malo ogulira
Mukamagula ma flip top, muyenera kuganizira zinthu zingapo kuti mutsimikizire mtundu, mtengo, nthawi yobweretsera komanso kutsata:
1. Zofunikira zomveka:
Zofotokozera: Tanthauzirani momveka bwino kukula (kufanana ndi kukula kwa pakamwa pa botolo), zofunikira zakuthupi (mtundu wa PP, kaya guluu wofewa ndi mtundu wa guluu wofewa), mtundu (nambala ya Pantone), kulemera, kapangidwe (kaya ndi pulagi yamkati, mtundu wa pulagi wamkati, mtundu wa hinge), zofunikira zosindikiza.
Zofunikira pakugwira ntchito: Mulingo wosindikiza, kutsegulira ndi kutseka kumva, nthawi za moyo wa hinge, ntchito zapadera (monga scraper, air cushion bin).
Miyezo Yabwino: Miyezo yovomerezeka yomveka bwino (onaninso miyezo yadziko, miyezo yamakampani kapena pangani zofunikira zamkati), makamaka kulolerana kofunikira, malire ovomerezeka owoneka bwino, njira zoyesera zosindikizira ndi miyezo.
Zofunikira pakuwongolera: Umboni wotsatira malamulo amsika omwe mukufuna (monga RoHS, REACH, FDA, LFGB, etc.).
2. Kuwunika ndi kusankha kwa ogulitsa:
Ziyeneretso ndi luso: Fufuzani zomwe woperekayo amakumana nazo pamakampani (makamaka luso lazopakapaka zodzikongoletsera), masikelo opangira, satifiketi yoyang'anira kasamalidwe kabwino (ISO 9001, ISO 22715 GMPC for Cosmetics Packaging), ndi satifiketi yotsata.
Luso laukadaulo: kapangidwe ka nkhungu ndi kuthekera kopanga (mapangidwe a hinge yamasamba ndizovuta), mulingo wowongolera jekeseni (kukhazikika), komanso ngati zida zoyezera zatha (makamaka kusindikiza ndi zida zoyezera moyo).
Kuthekera kwa R&D: Kaya imatha kutenga nawo gawo pakupanga mitundu yatsopano ya kapu kapena kuthetsa mavuto aukadaulo.
Kukhazikika kwa kupanga ndi kuthekera: Kaya imatha kutsimikizira kupezeka kokhazikika ndikukwaniritsa kuchuluka kwa madongosolo ndi zoperekera.
Mtengo: Pezani mtengo wampikisano, koma pewani kudzipereka pongofuna mtengo wotsika kwambiri. Ganizirani zogawana mtengo wa nkhungu (NRE).
Kuwunika kwachitsanzo: Ndikofunikira! Prototype ndikuyesa mosamalitsa (kukula, mawonekedwe, ntchito, kusindikiza, ndi kufanana ndi thupi la botolo). Zitsanzo zoyenerera ndizofunikira pakupanga kwakukulu.
Udindo ndi kukhazikika kwa anthu: Samalani ndi mfundo zoteteza chilengedwe (monga kugwiritsa ntchito zinthu zobwezerezedwanso) komanso kuteteza ufulu wa anthu ogwira ntchito.
3. Kusamalira nkhungu:
Tafotokozani bwino lomwe umwini wa nkhungu (nthawi zambiri wogula).
Amafuna ogulitsa kuti apereke mapulani okonza nkhungu ndi zolemba.
Tsimikizirani moyo wa nkhungu (nthawi zoyerekeza kupanga).
4. Kasamalidwe ka dongosolo ndi mgwirizano:
Makontrakitala omveka bwino komanso omveka bwino: Kufotokozera mwatsatanetsatane kwazomwe zimapangidwira, miyezo yapamwamba, njira zolandirira, zonyamula ndi zoyendera, masiku otumizira, mitengo, njira zolipirira, udindo wophwanya mgwirizano, ufulu wachidziwitso, zinsinsi, ndi zina.
Minimum order quantity (MOQ): Tsimikizirani ngati ikukwaniritsa zosowa zanu.
Nthawi yobweretsera: Ganizirani nthawi yopangira zinthu komanso nthawi yoyendetsera zinthu kuti muwonetsetse kuti ikugwirizana ndi dongosolo loyambitsa malonda.
5. Kuyang'anira njira zopangira ndi kuyang'anira zinthu zomwe zikubwera (IQC):
Kuyang'anira mfundo zazikuluzikulu (IPQC): Pazinthu zofunika kapena zatsopano, ogulitsa angafunikire kupereka zolemba zofunika kwambiri popanga kapena kuchita kafukufuku wapatsamba.
Kuyang'ana mozama kwa zinthu zomwe zikubwera: Kuyang'anira kumachitika molingana ndi miyeso yoyeserera ya AQL yomwe idagwirizana kale ndi zinthu zowunikira, makamaka kukula, mawonekedwe, ntchito (kutsegula ndi kutseka, kuyesa kosindikiza koyambirira) ndi malipoti azinthu (COA).
6. Kuyika ndi mayendedwe:
Amafuna kuti ogulitsa azipereka njira zolozera bwino (monga matayala a matuza, makatoni) kuti chivundikiro chisafinyidwe, chipunduke, kapena kukanda paulendo.
Fotokozani zofunika zolembera ndi kasamalidwe ka batch.
7. Kulumikizana ndi mgwirizano:
Khazikitsani njira zoyankhulirana zosalala komanso zogwira mtima ndi ogulitsa.
Perekani ndemanga pa nthawi yake pa nkhani ndi kupeza mayankho pamodzi.
8. Yang'anani kwambiri pazomwe zikuchitika:
Kukhazikika: Ikani patsogolo kagwiritsidwe ntchito ka zinthu zobwezerezedwanso pambuyo pa ogula (PCR), mapangidwe amtundu umodzi (monga ma lids onse a PP), zinthu zopangidwa ndi bio, ndi mapangidwe opepuka. Zomwe ogwiritsa ntchito: Kumverera bwino, kumveka bwino "dinani" mayankho, osavuta kutsegula (makamaka okalamba) ndikuwonetsetsa kusindikiza.
Zotsutsana ndi zabodza ndi kufufuza: Pazogulitsa zapamwamba, ganizirani kuphatikizira ukadaulo wodana ndi chinyengo kapena ma code traceability pa chivindikiro.
Chidule
Ngakhale chivundikiro chapamwamba cha zodzikongoletsera ndi chaching'ono, chimaphatikiza sayansi ya zinthu, kupanga molondola, kapangidwe kake, luso la ogwiritsa ntchito komanso kuwongolera mosamalitsa. Kumvetsetsa mfundo zake zaukadaulo, njira zopangira zinthu, mawonekedwe ogwiritsira ntchito, komanso kumvetsetsa mfundo zazikuluzikulu zowongolera bwino komanso kusamalitsa zogulira ndikofunikira kuti zodzikongoletsera zitsimikizire chitetezo chazinthu, kupititsa patsogolo kukhutitsidwa kwa ogula, kusunga mawonekedwe amtundu, ndikuwongolera ndalama ndi zoopsa. Pogula zinthu, kulankhulana mozama mwaukadaulo, kuyezetsa zitsanzo mosamalitsa, kuunika mokwanira za kuthekera kwa ogulitsa, ndi kuwunika kosalekeza kwaubwino ndi maulalo ofunikira. Panthawi imodzimodziyo, mogwirizana ndi kachitidwe kachitukuko ka ma CD okhazikika, kumakhala kofunika kwambiri kusankha njira yothetsera vuto la flip-top.
Nthawi yotumiza: Jun-05-2025