Mabhodhoro mabhodhoro haasi iwo chete mutsara wekutanga wekudzivirira kuchengetedza zviri mukati, asiwo yakakosha link mune yevatengi ruzivo, uye yakakosha mutakuri wechiratidzo chechiratidzo uye kuzivikanwa kwechigadzirwa. Serudzi rwemabhodhoro evhavha dhizaini, flip caps yakakurumbira uye-inoshamwaridzika bhodhoro dhizaini dhizaini, inoratidzwa nevhavha ichibatanidzwa kune chigadziko kuburikidza neimwe kana kupfuura hinges, iyo inogona nyore "kuvhurika kuvhurika" kuburitsa kubuda, uye "kubvarura" kuvhara.
Ⅰ、Kusimudza tekinoroji musimboti
Iyo yakakosha tekinoroji musimboti weiyo flip chivharo iri mune yayo hinge chimiro uye yekuvhara / yekuisa chisimbiso:
1. Hinge chimiro:
Basa: Ipa axis inotenderera yeiyolidkuvhura nekuvhara, uye kutsungirira kushushikana kwekudzokorora kuvhura nekuvhara.
Type:
●Living Hinge:Rudzi rwakanyanya. Uchishandisa kuchinjika kwepurasitiki pachayo (inowanzo shandiswa muPP zvinhu), yakatetepa uye nhete yekubatanidza tambo inogadzirwa pakati pechivharo nechigadziko. Pakuvhura nekuvhara, tambo yekubatanidza inoenda elastic bending deformation pane kutyora. Zvakanakira chimiro chakareruka, mutengo wakaderera, uye chimwe-chidimbu kuumba.
●Kiyi yehunyanzvi:kusarudzwa kwezvinhu (yakanyanya fluidity, yakanyanya kuneta kuramba PP), hinge dhizaini (ukobvu, hupamhi, curvature), kunyatsoita mold (ona yunifomu kutonhora kudzivirira mukati kushushikana kusungirirwa kunotungamira mukuputsika).
●Snap-on/clip-on hinge:Chivharo nechigadziko zvikamu zvakasiyana zvakabatanidzwa neyakazvimiririra snap-on chimiro. Iri rudzi rwehinge rinowanzova nehupenyu hurefu, asi kune zvikamu zvakawanda, kusangana kwakaoma, uye kudhura kwakanyanya.
●Pini hinge:Zvakafanana nehinge yegonhi, simbi kana pini yepurasitiki inoshandiswa kubatanidza chivharo nechigadziko. Iyo haina kunyanya kuwanda mucosmetic yekurongedza zvinhu uye inonyanya kushandiswa mumamiriro ezvinhu anoda kusimba kwakanyanya kana dhizaini yakakosha.
2. Kuvhara / kuvhara nzira
Basa: Ita shuwa kuti chivharo chakavharwa zvakasimba, kwete nyore kuvhura netsaona, uye inowana chisimbiso.
Nzira dzakajairika:
●Snap/buckle kukiya (Snap Fit):Iyo yakasimudzwa snap point inogadzirwa mukati mechivharo, uye inoenderana groove kana flange yakagadzirirwa kunze kwemuromo webhodhoro kana chigadziko. Kana yadamburwa pamwe chete, snap point "inodzvanya" mugoronga/pamusoro peflange, ichipa kukiya kwakajeka kwekunzwa uye simba rekuchengetedza.
●Musimboti:Shandisa elastic deformation yepurasitiki kuti uwane kuruma. Iyo dhizaini inoda kuverenga kwakaringana kwekukanganisa uye elastic kudzoreredza simba.
●Friction locking:Vimba nepakati pekuvhara pakati pemukati mevhavha uye kunze kwemuromo webhodhoro kuti uite kukwesha kuti irambe yakavharwa. Kunzwa kwekuvhara hakuna kujeka semhando ye snap, asi iyo dimensional yekurongeka inodikanwa yakadzikira.
●Kuisa chisimbiso:Kana chivharo chavharwa, mbabvu yekuisa chisimbiso / chisimbiso mhete (kazhinji imwe kana kupfuura yakasimudzwa annular ribs) mukati mechivharo ichave yakatsikirirwa pamusoro pekuvhara pamusoro pemuromo webhodhoro.
●Elastic deformation yezvinhu:Iyo yekuvharisa mbabvu inoremara zvishoma pasi pekumanikidzwa kuzadza iyo microscopic kusaenzana kwenzvimbo yekubata nemuromo webhodhoro.
●Mutsara chisimbiso/chiso chisimbiso:Gadzira inoenderera annular yekubata mutsara kana yekubata nzvimbo.
●Pressure:Simba rekuvhara rinopihwa ne snap kana friction lock rinoshandurwa kuita dzvinyiriro yakanaka panzvimbo yekuisa chisimbiso.
●Zvemaflip caps ane mapulagi emukati:Iyo yemukati plug (inowanzo gadzirwa neyakapfava PE, TPE kana silicone) inopinzwa mukati memukati dhayamita yemuromo webhodhoro, uye iyo elastic deformation inoshandiswa kuwana radial sealing (plugging), dzimwe nguva inowedzerwa nekuguma kuvharwa kwechiso. Iyi ndiyo nzira yakavimbika yekuisa chisimbiso.
Ⅱ、Flip-yepamusoro kugadzira maitiro
Tora mainstream hinged PP flip-top semuenzaniso
1. Kugadzirira kwezvinhu:
Sarudza polypropylene (PP) pellets (main cap body) anosangana neakachengeteka zviyero zvezvizoro zvekubata zvinhu, uye polyethylene (PE), thermoplastic elastomer (TPE) kana silicone pellets yemapulagi emukati. Masterbatch uye additives (zvakadai se antioxidants uye lubricant) zvinosanganiswa maererano nefomati.
2. Jekiseni molding:
●Core process:Plastic pellets inodziya uye yakanyungudutswa kuita viscous flow state mudhiramu yemuchina wekuumba jekiseni.
●Mold:Precision-machined multi-cavity molds ndiyo kiyi. Dhizaini yeMould inoda kufunga nezvekutonhodza kwakafanana, kupera kwakadzikama, uye kudzikamisa ejection yehinge.
●Injection molding process:Purasitiki yakanyungudutswa inopinzwa mugomba rakavharwa mold nekumhanya kukuru pasi pekumanikidzwa kukuru -> pressure holding (muripo wekuputsika) -> kutonhora nekuumba -> mold kuvhura.
●Pfungwa huru:Iyo hinge nzvimbo inoda chaiyo tembiricha yekudzora uye jekiseni yekumhanyisa kudzora kuti ive nechokwadi chekuyerera kwezvinhu zvakatsetseka, zvine musoro mamorekuru kutariswa, uye hapana yemukati kushushikana kusungirirwa, kuitira kuti uwane yakanyanya kuneta kuramba.
3. Kuumba jekiseni rechipiri/mbiri-mavara jekiseni kuumba (optional):
Inoshandiswa kugadzira maflip caps ane nyoro erabha sealing mukati maplugs (senge inodonhedza cap yebhodhoro rekudonha). Kutanga, kuumbwa kwejekiseni kunoitwa pane yakaoma PP substrate, uye ipapo iyo yakapfava rubber material (TPE/TPR/silicone) inobaiwa pane imwe nzvimbo (senge yekubata nzvimbo yemuromo webhodhoro) mune imwechete mold kana mune imwe mold mhango isina dhizaini kuti iite yakabatanidzwa yakapfava rubha chisimbiso kana yemukati plug.
4. Ultrasonic welding/assembly (kune mahinji asina kubatanidzwa kana mapulagi emukati anoda kuunganidzwa):
Kana iyo yemukati plug iri yakazvimiririra chikamu (senge PE yemukati plug), inoda kuunganidzwa mukati meiyo yekuvhara muviri ne ultrasonic welding, inopisa kunyunguduka kana mechanic press fitting. Kune snap-on hinges, iyo yekuvhara muviri, hinge uye chigadziko chinoda kuunganidzwa.
5. Kudhinda/kushongedza (kusarudza):
Kudhinda skrini: Dhinda marogo, zvinyorwa, uye mapatani pamusoro pebutiro. Kupisa kutsika / kupisa sirivheri: Wedzera simbi yekugadzirwa kwekushongedzwa. Kupfapfaidza: Shandura ruvara kana kuwedzera zvakakosha (matte, glossy, pearlescent). Kunyora: Namira mapepa kana mapepa epurasitiki.
6. Kuongororwa kwemhando uye kurongedza:
Ongorora saizi, chitarisiko, basa (kuvhura, kuvhara, kuisa chisimbiso), nezvimwe, uye rongedza zvigadzirwa zvinokwanisa kuchengetedza.
Ⅲ,Mamiriro ekushandisa
Nekuda kwekureruka kwayo, flip-top lids anoshandiswa zvakanyanya mune akasiyana cosmetics ane mwero viscosity uye inoda kutorwa kakawanda:
1. Kuchengeta chiso:
Mishonga yekumeso, yekuchenesa kumeso, kukwesha, masks ekumeso (machubhu), mamwe makirimu/mafuta ekuzora (kunyanya machubhu kana hose).
2. Kuchengeta muviri:
Kugeza muviri (kuzadzazve kana saizi diki), mafuta ekuzora (tube), kirimu yemaoko (classic chubhu).
3. Kuchengeta bvudzi:
Shampoo, conditioner (refill kana diki size), hair mask (tube), styling gel/wax (tube).
4. Zvishandiso zvakakosha:
Flip-yepamusoro chivharo chine plug yemukati: Chivharo chebhodhoro rekudonhedza (zvakakosha, mafuta akakosha), iyo inodonha tip inoburitswa mushure mekunge chivharo chavhurwa.
Flip-top lid ine scraper: Kune zvigadzirwa zvemumagaba (zvakadai semasiki echiso nemafuta), scraper diki inonamirwa mukati meiyo flip-top lid kuti iwane nyore uye kukwesha.
Flip-top lid ine air cushion / puff: Kune zvigadzirwa zvakaita seBB cream, CC cream, air cushion foundation, nezvimwewo, iyo puff inoiswa zvakananga pasi peflip-top lid.
5. Mamiriro ezvinhu anobatsira:
Zvigadzirwa zvinoda kuvhiyiwa neruoko rumwe (sekugeza mvura), kuwana nekukurumidza, uye zvakaderera zvinodiwa zvekudzora chikamu.
Ⅳ、Hunhu Kudzora Mapoinzi
Kudzora kwemhando yeflip-top lids kwakakosha uye kunobata zvakananga kuchengetedza kwechigadzirwa, ruzivo rwemushandisi uye mukurumbira wemhando:
1. Kururama kwedimensional:
Kunze dhayamita, kureba, dhayamita yemukati yekuvhura chivharo, bhangi/hoko nzvimbo dhisheni, hinge dimensions, nezvimwewo zvinofanirwa kuenderana nezvinodiwa zvekushivirira kwemifananidzo. Ita shuwa kuenderana uye kuchinjika nemuviri webhodhoro.
2. Chitarisiko chemhando:
Kuongororwa kwekuremara: Hapana maburrs, kupenya, zvisipo, shrinkage, mabhubhu, machena epamusoro, deformation, anokwenya, mavara, tsvina.
Kuenderana kwemavara: Uniform color, hapana musiyano wemavara.
Hunhu hwekutsikisa: Kudhinda kwakajeka, kwakasimba, nzvimbo chaiyo, hapana kupopotera, kushaikwa kwekudhinda, uye inki inofashukira.
3. Muedzo unoshanda:
Kuvhura nekuvhara kutsvedzerera uye kunzwa: Kuvhura nekuvhara zviito kunofanirwa kuve kwakatsetseka, nekujeka "kudzvanya" kunzwa (snap-on type), pasina jamming kana ruzha rusina kujairika. Iyo hinge inofanirwa kuchinjika uye kwete brittle.
Kuvimbika kwekuvhara: Mushure mekuvhara, inoda kumira kumwe kuzunguzika, extrusion kana kushoma tension test pasina kuvhurika netsaona.
Kuisa chisimbiso bvunzo (yepamusoro pekutanga):
Negative pressure yekuisa chisimbiso bvunzo: tevedzera chekufambisa kana yakakwira nzvimbo yekumusoro kuti uone kana paine kuvuza.
Positive pressure sealing test: tevedzera kudzvanywa kwezviri mukati (sekusvina hose).
Torque test (kune avo vane mapulagi emukati nemuromo webhodhoro): edza torque inodiwa kusunungura kana kudhonza chivharo (kunyanya chikamu chemukati cheplug) kubva pamuromo webhodhoro kuti uone kuti yakavharwa uye iri nyore kuvhura.
Leakage bvunzo: Mushure mekuzadza nemvura, tilt, invert, yakakwirira tembiricha / yakaderera tembiricha kutenderera uye mamwe bvunzo anoitwa kuti aone kana paine kuvuza. Hinge hupenyu bvunzo (kuneta bvunzo): tevedzera kudzokororwa kuvhura uye kuvhara zviito zvevatengi (kazhinji zviuru kana kunyange makumi ezviuru zvenguva). Mushure mekuedzwa, hinge haina kuputsika, basa racho rakajairika, uye kuiswa chisimbiso kuchiri kusangana nezvinodiwa.
4. Kuchengetedzwa kwezvinhu uye kutevedzera:
Chengetedzo yeKemikari: Ita shuwa kuti zvigadzirwa zvinoenderana nezvinodiwa zvemitemo zvinodiwa (seChina "Technical Specifications for Safety of Cosmetics", EU EC No 1935/2004/EC No 10/2011, US FDA CFR 21, nezvimwewo), uye kuita bvunzo dzinodiwa dzekufambisa (heavy simbi, aroph aromates, etc.).
Sensory zvinodiwa: Hapana kunhuhwirira kwakashata.
5. Zvenyama uye zvemichina:
Muedzo wesimba: Kupikiswa kwemutsindo uye kukanganisa kwekudzivirira kwechivharo, buckle, uye hinge.
Drop test: Tevedzera kudonha panguva yekufambisa kana kushandiswa, uye chivharo uye bhodhoro muviri haungaputsi, uye chisimbiso hachizokundikana.
6. Kuenderana bvunzo:
Ita bvunzo chaiyo yemutambo neyakatsanangurwa bhodhoro muviri / hose pfudzi kuti utarise kuenzanirana, kuisa chisimbiso, uye kutaridzika kurongeka.
Ⅵ、Poinzi dzekutenga
Paunenge uchitenga maflip tops, unofanirwa kufunga nezvakawanda zvinhu kuti uve nechokwadi chemhando, mutengo, nguva yekuendesa uye kutevedzera:
1. Zvakajeka zvinodiwa:
Tsanangudzo: Tsanangura zvakajeka saizi (inofananidza bhodhoro muromo saizi), zvinodiwa zvezvinhu (PP brand, ingave yakapfava glue inodiwa uye yakapfava glue rudzi), ruvara (Pantone nhamba), uremu, chimiro (kungave nemukati plug, yemukati plug mhando, hinge mhando), kudhinda zvinodiwa.
Zvishandiso zvinodikanwa: Chisimbiso nhanho, kuvhura nekuvhara kunzwa, hinge hupenyu nguva, akakosha mabasa (senge scraper, air cushion bin).
Hunhu huyero: Yakajeka yekugamuchira mwero (tarisa kune yenyika zviyero, indasitiri zviyero kana gadzira mukati meyero), kunyanya akakosha dimensional kushivirira, chitarisiko chirema chekugamuchira miganho, yekuisa chisimbiso nzira dzekuyedza uye zviyero.
Zvinodiwa zvekudzora: Humbowo hwekutevedzera mirairo yemusika inotarirwa (seRoHS, REACH, FDA, LFGB, nezvimwewo).
2. Supplier kuongororwa uye kusarudzwa:
Zvinodiwa uye ruzivo: Ongorora ruzivo rwemutengesi indasitiri (kunyanya ruzivo mucosmetic packaging materials), chiyero chekugadzira, quality management system certification (ISO 9001, ISO 22715 GMPC yeCosmetics Packaging), uye chitupa chekuteerera.
Unyanzvi hwehunyanzvi: dhizaini yekugadzira uye kugona kugadzira (shizha hinge mold yakaoma), jekiseni molding process control level (kugadzikana), uye kana michina yekuyedza yakwana (kunyanya kuvharisa uye yehupenyu bvunzo yemidziyo).
R&D kugona: Kunyangwe ichikwanisa kutora chikamu mukugadzirwa kwemhando nyowani dzecap kana kugadzirisa matambudziko ehunyanzvi.
Kugadzikana kwekugadzira uye kugona: Kunyangwe ichigona kuvimbisa kugadzikana kwekupa uye kusangana nevhoriyamu yeodha uye kuendesa zvinodiwa.
Mutengo: Tora inokwikwidza quote, asi dzivisa kupira mhando nekungotevera mutengo wakaderera. Funga nezvekugovana mutengo wekuumbwa (NRE).
Sample ongororo: Izvo zvakakosha! Prototype uye kunyatsoyedza (saizi, chitarisiko, basa, kuisa chisimbiso, uye kuenzanisa nemuviri webhodhoro). Samples akakodzera ndiwo anodiwa pakugadzirwa kwehuwandu.
Basa remagariro uye kuenderera mberi: Teerera kumitemo yekuchengetedzwa kwezvakatipoteredza yemupi (sekushandiswa kwezvinhu zvakadzokororwa) nekuchengetedzwa kwekodzero dzevashandi.
3. Mold management:
Tsanangura zviri pachena kuti ndeyamuridzi we mold (kazhinji mutengi).
Inoda vatengesi kuti vape zvirongwa zvekugadzirisa mold uye marekodhi.
Simbisa hupenyu hweforoma (inofungidzirwa nguva dzekugadzira).
4. Kurongeka uye manejimendi echibvumirano:
Zvakajeka uye zvakajeka zvibvumirano: Yakadzama zvirevo zvezvimiro zvechigadzirwa, hunhu hwemhando, nzira dzekugamuchira, kurongedza uye zvekufambisa zvinodiwa, mazuva ekutumira, mitengo, nzira dzekubhadhara, mhosva yekutyora chibvumirano, kodzero yezvivakwa zvehungwaru, zvirevo zvekuvanzika, nezvimwe.
Minimum order quantity (MOQ): Simbisa kuti inosangana nezvido zvako.
Nguva yekuendesa: Funga kutenderera kwekugadzira uye Logistics nguva yekuona kuti inofanana nechirongwa chekutanga chigadzirwa.
5. Kuongororwa kwemaitiro ekugadzira uye kuongorora kwezvinhu zvinopinda (IQC):
Key point monitoring (IPQC): Kune zvakakosha kana zvitsva zvigadzirwa, vatengesi vanogona kudikanwa kuti vape marekodhi akakosha eparameter mukuita kwekugadzira kana kuita ongororo pa-saiti.
Yakasimba inopinda yekuongorora zvinhu: Ongororo inoitwa zvinoenderana neyakatemerwa AQL sampling zviyero uye zvinhu zvekuongorora, kunyanya saizi, chitarisiko, basa (kuvhura nekuvhara, yekutanga chisimbiso bvunzo) uye zvinhu zvinyorwa (COA).
6. Kurongedza uye zvekufambisa:
Inoda kuti vatengesi vape nzira dzekurongedza dzinonzwisisika (senge blister tray, makatoni) kudzivirira chivharo kubva kusvinwa, kuremara, kana kukweshwa panguva yekufambisa.
Tsanangurai kunyora uye batch manejimendi zvinodiwa.
7. Kukurukurirana nekushandira pamwe:
Gadzira nzira dzakatsetseka uye dzinoshanda dzekukurukurirana nevashambadziri.
Ipa mhinduro nenguva pamatambudziko uye pamwe chete kutsvaga mhinduro.
8. Tarisa pane mafambiro:
Sustainability: Isa pamberi pekushandiswa kwe-post-consumer recycled materials (PCR), inogona kudzokororwa imwe-material madhizaini (senge ese-PP lids), bio-based materials, uye lightweight magadzirirwo. Chiitiko chemushandisi: Kunzwa kugadzikana, kujeka "tinya" mhinduro, nyore kuvhura (kunyanya kune vakura) uchisimbisa kuiswa chisimbiso.
Anti-yekunyepedzera uye traceability: Kune zvigadzirwa zvepamusoro, funga kubatanidza anti-yekunyepedzera tekinoroji kana traceability macode pachivharo.
Summary
Kunyangwe iyo cosmetic flip-yepamusoro chivharo idiki, inobatanidza zvinhu sainzi, chaiyo kugadzira, dhizaini yedhizaini, ruzivo rwemushandisi uye kusimba kwehutongi hwemhando. Kunzwisisa misimboti yayo yehunyanzvi, maitiro ekugadzira, mamiriro ekushandisa, uye kubata zvakasimba mapoinzi akakosha ekutonga kwemhando uye matanho ekutenga kwakakosha kune ma brand ekuzora kuti ave nechokwadi chekuchengetedzwa kwechigadzirwa, kuvandudza kugutsikana kwevatengi, kuchengetedza chimiro chemhando, uye kudzora mitengo nenjodzi. Mukuita kwekutenga, kutaurirana kwakadzama kwehunyanzvi, kuomarara bvunzo kuyedzwa, kuongororwa kwakazara kwehunyanzvi hwemupi, uye kuenderera kwemhando yekutarisa zvinongedzo zvinonyanya kukosha. Panguva imwecheteyo, mukufambirana nemaitiro ekusimudzira ekurongedza kwakasimba, zviri kuramba zvichikosha kusarudza imwe yakasarudzika nharaunda flip-top mhinduro.
Nguva yekutumira: Jun-05-2025