Amacupa yamacupa ntabwo arumurongo wambere wo kwirwanaho kugirango urinde ibirimo, ahubwo ni ihuriro ryingenzi muburambe bwabaguzi, hamwe ningenzi mu gutwara ibicuruzwa no kumenyekanisha ibicuruzwa. Nkubwoko bwurupapuro rwamacupa, flip caps nigishushanyo cyamamaye kandi gikoreshwa nabakoresha-icupa ryamacupa, irangwa numupfundikizo uhujwe nigitereko ukoresheje impeta imwe cyangwa nyinshi, zishobora "gukingurwa" byoroshye kugirango zerekane aho zisohokera, hanyuma "zifata" kugirango zifunge.
Kuzamura ihame ry'ikoranabuhanga
Ihame shingiro rya tekinike ya flip igifuniko kiri muburyo bwa hinge hamwe no gufunga / gufunga:
1. Imiterere ya Hinge:
Imikorere: Tanga kuzenguruka umurongo waumupfundikizogufungura no gufunga, no kwihanganira imihangayiko yo gufungura no gufunga.
Ubwoko:
●Kubaho Hinge:Ubwoko busanzwe. Ukoresheje ubworoherane bwa plastike ubwayo (mubisanzwe ishyirwa mubikorwa bya PP), umurongo muto kandi muto uhuza uhuza hagati yumupfundikizo. Iyo gufungura no gufunga, umurongo uhuza uhura na elastique igoramye aho kumeneka. Ibyiza nuburyo bworoshye, igiciro gito, hamwe no kubumba igice.
●Urufunguzo rwa tekiniki:guhitamo ibikoresho (fluidity nyinshi, kurwanya umunaniro mwinshi PP), igishushanyo cya hinge (uburebure, ubugari, ubugari), uburinganire bwuzuye (reba ubukonje bumwe kugirango wirinde guhangayika imbere biganisha kumeneka).
●Snap-on / clip-on hinge:Umupfundikizo na base ni ibice bitandukanye bihujwe nuburyo bwigenga bwa snap-on. Ubu bwoko bwa hinge mubusanzwe bufite ubuzima burebure, ariko hariho ibice byinshi, guterana bigoye, hamwe nigiciro kinini.
●Pin hinge:Bisa n'inzugi z'umuryango, ibyuma cyangwa plastike pin ikoreshwa muguhuza umupfundikizo na base. Ntibisanzwe mubikoresho byo gupakira kwisiga kandi bikoreshwa cyane mubihe bisaba kuramba cyane cyangwa gushushanya bidasanzwe.
2. Uburyo bwo gufunga / gufunga
Imikorere: Menya neza ko umupfundikizo ufunze neza, ntibyoroshye gufungura kubwimpanuka, kandi bigera kashe.
Uburyo busanzwe:
●Gufunga Snap / buckle (Snap Fit):Ingingo yazamuye yazamuye imbere yumupfundikizo, naho igikonjo cyangwa flange bihuye byakozwe hanze yumunwa w icupa cyangwa shingiro. Iyo ufatiwe hamwe, ingingo ifata "kanda" muri groove / hejuru ya flange, itanga ibyiyumvo byo gufunga no kugumana imbaraga.
●Ihame:Koresha imiterere ya elastike ya plastike kugirango ugere kurumwa. Igishushanyo gisaba kubara neza kwivanga nimbaraga zo kugarura ibintu byoroshye.
●Gufunga ubuvanganzo:Wishingikirize hafi hagati yimbere yumupfundikizo no hanze yumunwa wicupa kugirango ubyare impagarara kugirango ukomeze. Ibyiyumvo byo gufunga ntabwo bisobanutse nkubwoko bwa snap, ariko ibisabwa byukuri birasa ni bike.
●Ihame rya kashe:Iyo umupfundikizo ufunze, impeta ya kashe / impeta ya kashe (mubisanzwe imbavu imwe cyangwa nyinshi yazamuye buri mwaka) imbere yumupfundikizo izakanda cyane hejuru yikimenyetso cyumunwa wacupa.
●Guhindura ibintu byoroshye:Urubavu rufunga rugahinduka gato munsi yigitutu kugirango yuzuze microscopique itaringaniye yubusabane hamwe numunwa w'icupa.
●Ikimenyetso cy'umurongo / kashe yo mu maso:Kora umurongo uhoraho wa buri mwaka cyangwa umurongo wo guhuza.
●Umuvuduko:Imbaraga zo gufunga zitangwa no gufunga cyangwa gufunga bihinduka umuvuduko mwiza hejuru yikimenyetso.
●Kuri flip caps hamwe namacomeka yimbere:Gucomeka imbere (mubisanzwe bikozwe muri PE yoroshye, TPE cyangwa silicone) byinjizwa mumurambararo wimbere wumunwa wamacupa, kandi guhindagurika kwa elastique gukoreshwa kugirango ugere kashe ya radiyo (gucomeka), rimwe na rimwe byuzuzwa no gufunga mumaso. Ubu ni uburyo bwizewe bwo gushiraho ikimenyetso.
Process Uburyo bwo gukora ibintu neza
Fata inzira nyamukuru ihindagurika PP flip-top nkurugero
1. Gutegura ibikoresho bibisi:
Hitamo polypropilene (PP) pellets (cap cap body) yujuje ubuziranenge bwumutekano wibikoresho byo kwisiga, hamwe na polyethylene (PE), thermoplastique elastomer (TPE) cyangwa pelletike ya silicone kumacomeka yimbere. Masterbatch ninyongera (nka antioxydants na lubricants) bivangwa ukurikije formulaire.
2. Gutera inshinge:
●Inzira nyamukuru:Pelletike ya plastike irashyuha kandi igashonga muburyo butagaragara neza muri barrale yimashini itera inshinge.
●Ibishushanyo:Imashini itunganijwe neza-cavity molds nurufunguzo. Igishushanyo mbonera gikeneye gutekereza ku gukonjesha kimwe, kunanirwa neza, no gusohora kuringaniye.
●Uburyo bwo gutera inshinge:Plastike yashongeshejwe yinjizwa mu cyuho gifunze ku muvuduko mwinshi munsi y’umuvuduko mwinshi -> gufata igitutu (indishyi zo kugabanuka) -> gukonjesha no gushiraho -> gufungura ifu.
●Ingingo z'ingenzi:Agace ka hinge gasaba kugenzura neza ubushyuhe no kugenzura umuvuduko ukabije kugirango ibintu bigende neza, icyerekezo cya molekile cyumvikana, kandi nta guhangayikishwa n’imbere, kugirango ubone umunaniro mwiza.
3. Gutera inshinge ya kabiri / gushushanya amabara abiri (guhitamo):
Byakoreshejwe mugukora flip caps hamwe na reberi yoroshye ifunga ibyuma byimbere (nkumutwe wigitonyanga cyicupa). Ubwa mbere, gushushanya inshinge bikorerwa kuri substrate ikomeye ya PP, hanyuma ibikoresho byoroshye bya reberi (TPE / TPR / silicone) byatewe mumwanya wihariye (nk'ahantu ho guhurira kumunwa w'icupa) muburyo bumwe cyangwa mubindi byobo bitarimo kumeneka kugirango bibe kashe ya reberi yoroshye cyangwa icyuma cyimbere.
4. Ultrasonic gusudira / guteranya (kuri hinges idahujwe cyangwa amacomeka y'imbere agomba guterana):
Niba icyuma cyimbere ari ikintu cyigenga (nka PE imbere yimbere), kigomba gukusanyirizwa imbere mumubiri wigifuniko ukoresheje gusudira ultrasonic, gushonga cyangwa gushiramo imashini. Kuri snap-on hinges, umubiri utwikiriye, hinge na base bigomba guterana.
5. Gucapa / gushushanya (kubishaka):
Gucapura ecran: Shira ibirango, inyandiko, nibishusho hejuru yigitwikirizo. Ikimenyetso gishyushye / ifeza ishyushye: Ongeraho imitako yicyuma. Gusasa: Hindura ibara cyangwa ongeramo ingaruka zidasanzwe (matte, glossy, pearlescent). Ikirango: Shyira impapuro cyangwa ibirango bya plastike.
6. Kugenzura ubuziranenge no gupakira:
Kugenzura ingano, isura, imikorere (gufungura, gufunga, gufunga), nibindi, hanyuma ugapakira ibicuruzwa byujuje ububiko.
Ibisabwa
Kubera ubworoherane, ibipfundikizo bya flip-top bikoreshwa cyane mumavuta yo kwisiga atandukanye afite ubukonje buringaniye kandi bigomba gufatwa inshuro nyinshi:
1. Kwita mu maso:
Isuku yo mu maso, isukura mu maso, scrubs, masike yo mu maso (tubes), amavuta yo kwisiga / amavuta yo kwisiga (cyane cyane igituba cyangwa ingofero).
2. Kwita ku mubiri:
Gukaraba umubiri (kuzuza cyangwa ubunini buto), amavuta yo kwisiga (tube), cream y'intoki (tube classique).
3. Kwita ku musatsi:
Shampoo, kondereti (kuzuza cyangwa ubunini buto), mask yimisatsi (tube), gel gel / ibishashara (tube).
4. Porogaramu zidasanzwe:
Umupfundikizo wo hejuru hejuru wacometse imbere: Umupfundikizo w icupa ryigitonyanga (essence, amavuta yingenzi), igitonyanga gitonyanga kigaragara nyuma yumupfundikizo.
Umupfundikizo wa top-top hamwe na scraper: Kubicuruzwa byafashwe (nka masike yo mumaso na cream), scraper ntoya ifatanye imbere imbere yumupfundikizo wo hejuru kugirango byoroshye kandi bisakare.
Umupfundikizo wo hejuru hejuru hamwe nu musego wo guhumeka / puff: Kubicuruzwa nka BB cream, CC cream, fondasiyo yo mu kirere, nibindi, puff ishyirwa munsi yumupfundikizo wa flip-top.
5. Ibintu byiza:
Ibicuruzwa bisaba gukora ukuboko kumwe (nko gufata ubwogero), kubigeraho byihuse, hamwe nibisabwa kugirango ugenzure igice.
Ingingo zo kugenzura ubuziranenge
Kugenzura ubuziranenge bwa flip-top ni ngombwa kandi bigira ingaruka ku mutekano wibicuruzwa, uburambe bwabakoresha no kumenyekanisha ikirango:
1. Ibipimo bifatika:
Diameter yo hanze, uburebure, diameter y'imbere yo gufungura umupfundikizo, ibipimo bya buckle / hook, ibipimo bya hinge, nibindi bigomba kubahiriza byimazeyo ibisabwa byo kwihanganira ibishushanyo. Menya neza guhuza no guhinduranya umubiri w'icupa.
2. Ubwiza bugaragara:
Igenzura ryuzuye: Nta burrs, flash, ibikoresho byabuze, kugabanuka, ibituba, hejuru yera, guhindura, gushushanya, kwanduza, umwanda.
Guhuza amabara: Ibara rimwe, nta tandukaniro ryibara.
Ubwiza bwo gucapa: Gusohora neza, gushikamye, guhagarara neza, nta kuzimu, kubura icapiro, na wino byuzuye.
3. Ikizamini gikora:
Gufungura no gufunga ubworoherane no kumva: Ibikorwa byo gufungura no gufunga bigomba kuba byoroshye, hamwe no "gukanda" byumvikana (ubwoko bwa snap-on), nta urusaku cyangwa urusaku rudasanzwe. Hinge igomba guhinduka kandi ntigabanuke.
Gufunga kwizerwa: Nyuma yo guterana amagambo, bigomba kwihanganira kunyeganyega, gusohora cyangwa kwipimisha gato bitabaye impanuka.
Ikizamini cya kashe (icyambere)
Ikizamini cyo gufunga umuvuduko mubi: kwigana ubwikorezi cyangwa ahantu hirengeye kugirango umenye niba hari imyanda.
Ikizamini cyiza cyo gufunga ikizamini: kwigana umuvuduko wibirimo (nko gukanda hose).
Ikizamini cya Torque (kubafite ibyuma byimbere hamwe numunwa wamacupa): gerageza torque isabwa gukuramo cyangwa gukuramo flip cap (cyane cyane igice cyimbere cyimbere) mumunwa wicupa kugirango urebe ko ifunze kandi byoroshye gufungura.
Ikizamini cyo kumeneka: Nyuma yo kuzuza amazi, guhindagurika, guhindagurika, ubushyuhe bwo hejuru / ubushyuhe buke buke nibindi bizamini birakorwa kugirango harebwe niba hari imyanda. Ikizamini cyubuzima bwa Hinge (ikizamini cyumunaniro): kwigana ibikorwa byo gufungura no gufunga inshuro nyinshi kubaguzi (mubisanzwe ibihumbi cyangwa ibihumbi icumi). Nyuma yikizamini, hinge ntabwo yacitse, imikorere irasanzwe, kandi kashe iracyujuje ibisabwa.
4. Umutekano wibikoresho no kubahiriza:
Umutekano w’imiti: Menya neza ko ibikoresho byujuje ibyangombwa bisabwa (nk’Ubushinwa "Ibisobanuro bya tekiniki by’umutekano w’amavuta yo kwisiga", EU EC No 1935/2004 / EC No 10/2011, US FDA CFR 21, nibindi), kandi bigakora ibizamini byimuka bikenewe (ibyuma biremereye, phalite, amine yambere ya aromatiya, nibindi).
Ibisabwa byumviro: Nta mpumuro idasanzwe.
5. Imiterere yumubiri nubukanishi:
Ikizamini cyimbaraga: Kurwanya igitutu ningaruka zo guhangana nigifuniko, buckle, na hinge.
Ikizamini cyo guta: Gereranya igitonyanga mugihe cyo gutwara cyangwa gukoresha, kandi igifuniko nigicupa umubiri ntuzavunika, kandi kashe ntizatsindwa.
6. Ikizamini cyo guhuza:
Kora ikizamini gifatika hamwe nicupa ryumubiri / hose ibitugu kugirango ugenzure guhuza, gufunga, no kugaragara
Kugura amanota
Mugihe uguze flip top, ugomba gutekereza kubintu byinshi kugirango umenye neza, igiciro, igihe cyo gutanga no kubahiriza:
1. Ibisobanuro bisobanutse:
Ibisobanuro: Sobanura neza ingano (ihuye nubunini bwamacupa yumunwa), ibisabwa mubikoresho (ikirango cya PP, niba glue yoroshye isabwa nubwoko bworoshye bwa kole), ibara (numero ya Pantone), uburemere, imiterere (haba hamwe nucomeka imbere, ubwoko bwimbere bwimbere, ubwoko bwa hinge), ibisabwa byo gucapa.
Ibisabwa bikora: Gufunga urwego, gufungura no gufunga ibyiyumvo, hinge ibihe byubuzima, imirimo idasanzwe (nka scraper, bin cushion bin).
Ibipimo ngenderwaho: Ibipimo byemewe byemewe (reba amahame yigihugu, amahame yinganda cyangwa gushyiraho ibipimo byimbere), cyane cyane kwihanganira ibipimo ngenderwaho, imipaka yemewe yo kugaragara, uburyo bwo gupima ikizamini.
Ibisabwa kugenzurwa: Icyemezo cyo kubahiriza amabwiriza agenga isoko (nka RoHS, REACH, FDA, LFGB, nibindi).
2. Gusuzuma no gutanga isoko:
Impamyabumenyi n'uburambe: Gutohoza uburambe bw'inganda zitanga ibicuruzwa (cyane cyane uburambe mubikoresho byo gupakira ibintu), igipimo cy'umusaruro, icyemezo cya sisitemu yo gucunga neza (ISO 9001, ISO 22715 GMPC yo gupakira amavuta yo kwisiga), hamwe n'icyemezo cyo kubahiriza.
Ubushobozi bwa tekiniki: igishushanyo mbonera nubushobozi bwo gukora (ibibabi byamababi biragoye), urwego rwo kugenzura inshinge (stabilite), kandi niba ibikoresho byo gupima byuzuye (cyane cyane gufunga nibikoresho byo gupima ubuzima).
Ubushobozi bwa R&D: Niba ishoboye kugira uruhare mugutezimbere ubwoko bushya bwa cap cyangwa gukemura ibibazo bya tekiniki.
Umusaruro uhagaze nubushobozi: Niba ishobora kwemeza itangwa rihamye kandi yujuje ibyateganijwe nibisabwa.
Igiciro: Shaka amagambo arushanwa, ariko wirinde kwigomwa ubuziranenge ukurikirana igiciro gito. Reba kugabana ibiciro (NRE).
Isuzuma ry'icyitegererezo: Ni ngombwa! Prototype kandi ugerageze rwose (ingano, isura, imikorere, kashe, hamwe nu mubiri w icupa). Ingero zujuje ibyangombwa nibisabwa kugirango habeho umusaruro mwinshi.
Inshingano mbonezamubano no kuramba: Witondere politiki yo kubungabunga ibidukikije itanga isoko (nko gukoresha ibikoresho bitunganyirizwa) no kurengera uburenganzira bwumurimo.
3. Gucunga ibicuruzwa:
Sobanura neza nyirubwite (mubisanzwe umuguzi).
Saba abatanga isoko gutanga gahunda yo gufata neza inyandiko.
Emeza ubuzima bubi (igihe cyo kugereranya umusaruro).
4. Gutegeka no gucunga amasezerano:
Amasezerano asobanutse kandi asobanutse: Ibisobanuro birambuye byerekana ibicuruzwa, ubuziranenge, uburyo bwo kwemererwa, gupakira no gutwara abantu, amatariki yo gutanga, ibiciro, uburyo bwo kwishyura, uburyozwe bwo kutubahiriza amasezerano, uburenganzira ku mutungo bwite mu bwenge, ingingo z’ibanga, n'ibindi.
Umubare ntarengwa wateganijwe (MOQ): Emeza niba bihuye nibyo ukeneye.
Igihe cyo gutanga: Reba igihe cyumusaruro nigihe cyo gutanga ibikoresho kugirango umenye neza ko bihuye na gahunda yo gutangiza ibicuruzwa.
5. Gukurikirana inzira yumusaruro no kugenzura ibikoresho byinjira (IQC):
Gukurikirana ingingo zingenzi (IPQC): Kubicuruzwa byingenzi cyangwa bishya, abatanga ibicuruzwa barashobora gusabwa gutanga ibyingenzi byingenzi mubikorwa byumusaruro cyangwa gukora ubugenzuzi kurubuga.
Igenzura rikomeye ryibikoresho byinjira: Ubugenzuzi bukorwa hubahirijwe ibipimo byateganijwe mbere ya AQL hamwe nibikoresho byo kugenzura, cyane cyane ingano, isura, imikorere (gufungura no gufunga, ibizamini bya kashe ibanza) na raporo y'ibikoresho (COA).
6. Gupakira no gutwara:
Saba abatanga isoko gutanga uburyo bunoze bwo gupakira (nka tray blister tray, amakarito) kugirango wirinde igipfundikizo kunyeganyezwa, guhindurwa, cyangwa gushushanya mugihe cyo gutwara.
Sobanura ibirango n'ibisabwa kuyobora.
7. Itumanaho nubufatanye:
Shiraho imiyoboro y'itumanaho yoroshye kandi ikora neza hamwe nabatanga isoko.
Tanga ibitekerezo ku gihe kandi ushakire hamwe ibisubizo.
8. Wibande ku nzira:
Kuramba: Shyira imbere ikoreshwa ryibikoresho byakoreshejwe nyuma yumuguzi (PCR), ibishushanyo mbonera bisubirwamo (nkibifuniko byose-PP), ibikoresho bishingiye kuri bio, hamwe nubushakashatsi bworoshye. Uburambe bwabakoresha: Byoroheye kumva, bisobanutse "kanda" ibitekerezo, byoroshye gufungura (cyane cyane kubasaza) mugihe ushizeho ikimenyetso.
Kurwanya impimbano no gukurikiranwa: Kubicuruzwa byo mu rwego rwo hejuru, tekereza guhuza ikoranabuhanga rirwanya impimbano cyangwa code ya traceability ku gipfundikizo.
Incamake
Nubwo kwisiga flip-top umupfundikizo ari muto, ihuza siyanse yibintu, gukora neza, igishushanyo mbonera, uburambe bwabakoresha no kugenzura ubuziranenge bukomeye. Gusobanukirwa n'amahame ya tekiniki, uburyo bwo gukora, ibintu bikurikizwa, hamwe no gusobanukirwa neza ingingo zingenzi zokugenzura ubuziranenge no kwirinda amasoko ningirakamaro kubirango byo kwisiga kugirango umutekano wibicuruzwa, kunezeza abaguzi, gukomeza ishusho yikimenyetso, no kugenzura ibiciro nibibazo. Muburyo bwo gutanga amasoko, itumanaho ryimbitse rya tekiniki, igeragezwa ryikitegererezo rikomeye, gusuzuma byimazeyo ubushobozi bwabatanga isoko, hamwe no gukurikirana ubuziranenge burigihe ni amahuza yingirakamaro. Muri icyo gihe, bijyanye niterambere ryiterambere ryipakira rirambye, biragenda biba ngombwa guhitamo ibidukikije byangiza ibidukikije.
Igihe cyo kohereza: Jun-05-2025